• Title/Summary/Keyword: austempering

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Mechanical Properties of Austempered Fe-2.0wt.%Si-0.3wt.%Mn Steel with various Carbon Contents (탄소함량 변화에 따른 오스템퍼드 Fe-2.0wt.%Si-0.3wt.%Mn 강의 기계적 성질)

  • Ha, Jong-Gyu;Shin, Sang-Yun;Lee, Do-Hoon;Ye, Byung-Joon
    • Journal of Korea Foundry Society
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    • v.35 no.1
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    • pp.1-7
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    • 2015
  • In this study, we investigated the effect of carbon on mechanical properties with different austempering conditions of high carbon(0.7~1.3wt.%C)-2.0wt.%Si steels. The specimens were austenitized at 850, 925 and $1020^{\circ}C$, and austempered at 260, 320 and $380^{\circ}C$ for the various period of time from 3 min to 300 min. After heat treatment, the evolution of stage I and stage II was identified with optical microscope, XRD and hardness test. When the austempering temperature was $260^{\circ}C$, the microstructure consisted of the lower ausferrite while the upper ausferrite micro-structure was formed at $380^{\circ}C$. As the austempering temperature increases from 260 to $380^{\circ}C$, the tensile strength decreases and elongation increases. In addition, when carbon content increases, tensile strength and elongation decrease.

Effect of Austempering Temperatures on the Fractures Characteristic of Grey Cast Iron (오스템퍼링 처리한 회주철의 파괴특성에 미치는 오스템퍼링 온도의 영향에 관한 연구)

  • Kim, Chang-Gyu;Lee, Sung-Yul;Choi, Chang-Ock
    • Journal of Korea Foundry Society
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    • v.12 no.6
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    • pp.442-449
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    • 1992
  • Grey cast iron containing a small amount of Cu and Mo to improve the effect of heat treatment and microstructure were cast and them austenitized. After austenitizing the specimens of castings were austempered at 250$^{\circ}C$, 300$^{\circ}C$ and 350$^{\circ}C$. The effects of matrix structures on mechanical properties and fracture characteristics at the different austempering temperature were investigated. Tensile strength, hardness and impact toughness of austempered grey cast iron showed maximum valve 359 MPa, 321 HB, 3.9 CVN respectively at the lowest austempering temperature, 250$^{\circ}C$. $K_{IC}$ of gref cast iron at a austempering temperature, 250$^{\circ}C$, showed maximum 44 MPa.$m^{1/2}$ even though the amount of retained austenite in it is only 16%. This mainly comes from the refinement of the retained austenite. Quasi-cleavage pattern with a little fit of fibrous pattern was shown on the fractured surface of austempered grey cast iron at all of the temperatures tested.

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Corrosion Behavior of Fe-Ni Bainitic Steel Through an Inverted Austempering Multi-Step Process for Weathering Steel Applications

  • Miftakhur Rohmah;Gusti Umindya Nur Tajalla;Gilang Ramadhan;Yunita Triana;Efendi Mabruri
    • Corrosion Science and Technology
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    • v.23 no.1
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    • pp.11-19
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    • 2024
  • A Fe-Ni Bainitic steel as a weathering steel application was developed by combining its excellent mechanical properties and corrosion resistance in maritime environments. Nickel concentration (0.4-3 wt%) and inverted austempering multi-step (IAM) process were primary determinants of the microstructure of the Fe-Ni Bainitic steel. The initial austempering steel was performed at 300 ℃ for 600 seconds to obtain a partly bainitic transformation. The steel was heated again for 1800 s at 450 ℃. The microstructure was comprised of ferrite, a blocky martensite/austenite island, and a homogeneous lath-shape bainite structure with widths ranging from 4.67 to 6.89 ㎛. The maximum strength, 1480 MPa, was obtained with 3 wt% nickel. In this study, corrosion behavior was investigated utilizing potentiodynamic and electrochemical impedance spectroscopy (EIS) tests. A higher nickel content in Fe-Ni Bainitic steel refined the grain size, improved the bainite fraction, lowered the corrosion rate to 0.0257 mmpy, and increased the charge transfer of film resistance to 1369 Ω.

The Effects of Austempering Heat Treatment on the Processing Window and Mechanical Properties in Cast and Hot-rolled Fe-0.7wt%C-2.3wt%Si-0.3wt%Mn Steel (주조 및 열간 압연된 Fe-0.7wt%C-2.3wt%Si-0.3wt%Mn 강의 프로세싱 윈도우와 기계적 성질에 미치는 오스템퍼링 조건의 영향 비교)

  • Son, Je-Young;Hwang, Dong-Chan;Choi, Jae-Joo;Song, June-Hwan;Kim, Ji-Hun;Kim, Won-Bae;Ye, Byung-Joon
    • Journal of Korea Foundry Society
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    • v.30 no.2
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    • pp.60-65
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    • 2010
  • In this study, we investigate the effects of austempering heat treatment on the processing window and mechanical properties in cast and hot-rolled Fe-0.7 C-2.3 Si-0.3 Mn steel. Each specimens were austenitised at $900^{\circ}C$ for 7 min, and austempered at $260^{\circ}C,\;320^{\circ}C$, and $380^{\circ}C$ for the various periods of time from 2 min to 240 min. After heat treatment, the evaluation of stage I and stage II as performed by optical metallography, XRD, hardness test. Both cast and hot rolled specimens had similar processing window. So grain size effect is not important to the austempered high carbon high silicon cast steel. When the austempering temperature was $260^{\circ}C$, the microstructure consisted of the lower ausferrite while the upper ausferrite structure was formed at $380^{\circ}C$. As the austempering temperature increases from 260 to $380^{\circ}C$, the strength and hardness decreased, elongaton and volume fraction of austenite increased. In addition, there was no change of mechanical properties between cast and hot-rolled specimens.

Effects of Special Heat Treatments and Alloying Elements on the Microstructures and Mechanical Charateristics of ADI (ADI의 미세조직과 기계적 특성에 미치는 특수열처리 및 합금원소의 영향)

  • Kim, Sug-Won;Han, Sang-Won;Lee, Ui-Jong;Park, Jin-Sung;Woo, Kee-Do;Lim, Dong-Keun
    • Journal of Korea Foundry Society
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    • v.22 no.2
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    • pp.69-74
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    • 2002
  • The effects of heat treatments and alloying elements on the microstructure and mechanical charaterisitics of specially austempered ADIs containing alloying elements such as Cu, Mo and Ni were investigated. To compare with the effect of conventional and normal(CN) austempering treatment, two kinds of special austempering treatments which are those with pre-quenching and pre-heating were conducted. The hardness and uniaxial fatigue tests were carried out to evaluate the mechanical charateristics. The hardness of ADI treated by CN heat cycles was higher than those of other ADIs. Cu added ADI (Cu-ADI) tempered at 400 after austenitizing exhibited the highest fatigue life cycles. While austempering after prequenching makes the austenite with high carbon stable, which resulted in transformation to highly strengthened bainites from the carbon enriched austenite phases during tempering. The high carbon enriched banites is considered to improve the fatigue strength.

Development and Control Technology of Austempered Ductile Irons with High Strength and High Toughness for Automotive Cam Shaft. (고강도 ADI의 자동차용 캠사프트 개발)

  • Kim, Jae-Yun;Kang, Dong-Myoung;Ahn, Sang-Uk;Kim, Kwang-Bae;Kang, In-Chan
    • Journal of Korea Foundry Society
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    • v.11 no.3
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    • pp.217-227
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    • 1991
  • The present study was conducted to estimate the fatigue crack growth rate of the Mo-Ni alloyed ductile cast iron for the influence of austempering temperature and time. The fatigue crack growth rate was affected by retained austenite. Retained austenite volume were higher with the ductile cast irons which were austempered at $360^{\circ}C$ than austempered at $260^{\circ}C$, and the fatigue crack growth rate of the former was lower than that of the latter. Also, the fatigue growth rate of the former was the lowest at austempering for 1 hour and that of the latter was the lowest at austempering for 3 hours.

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Effect of Matrix Structures on the Fracture Characteristics of Austempered Ductile Iron (오스템퍼드 구상흑연주철의 파괴특성에 미치는 기지조직의 영향)

  • Kim, Chang-Gyu;Choi, Chang-Ock
    • Journal of Korea Foundry Society
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    • v.11 no.3
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    • pp.228-235
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    • 1991
  • The Effects of the matrix structures and the amount of the retained austenite in austempered ductile iron(ADI) which contains Ni, Cu and Mo on fracture characteristics were inverstigated. The structures were changed from lower bainite to mixture of Lower and upper bainite, and then to upper bainite as austempering temperature increased. A higher austempering temperature yielded lower tensile strength and hardness, but higher impact valve and $K_{IC}$. In addition, the amount of the retained austenite increased with the austempering temperatures. Fracture surface showed a fibrous pattern and a dimple pattern with increasing the retained austenite amount.

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The Effect of Alloying Elements and Heat Treatment on Elastic Modulus and Wear Resistance Property of ADI (ADI의 탄성계수와 내마모성에 미치는 합금원소 및 열처리의 영향)

  • Kim, S.W.;Woo, K.D.;Jin, Y.C.
    • Journal of the Korean Society for Heat Treatment
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    • v.11 no.2
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    • pp.82-91
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    • 1998
  • The elastic modulus and wear resistance in austempered ductile cast iron(ADI) are two important mechanical properties for automobile parts. Therefore, the effect of Cu, Ni, Mo and special austempering treatment such as preheated, prequenched, and step austempering treatments on elastic modulus and wear resistance has been investigated systomatically. As a result, elastic modulus and wear resistance were increased by the addition of Mo-Cu and preheated austempering treatment.

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Nondestructive Evaluation of the Austempered Ductile Cast Irons (Austempered Ductile Cast Irons의 비파괴적 평가)

  • Lee, S.S.;Lee, S.K.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.9 no.1
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    • pp.90-97
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    • 1989
  • Austempered ductile cast iron (ADI) which has been recently developed shows good mechanical properties. These properties are related to the microstructure which is greatly affected by processing variables such as austempering time and temperature. In this study, the relationships between mechanical properties from impact test, and hardness test and the results from ultrasonic velocity measurement and electrical resistivity measurement are studied on the ADI samples which are heattreated at different austempering temperature and time. From the results, we conclude the followings. The ultrasonic velocity measurement could be used for the study of austempering reaction mechanism. The electrical resistivity measurement could be used as quality assurance technique for the ADI.

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Development of Austempered Ductile Iron With High Strength and High Toughness for Automotive Parts (고강도 ADI 의 자동차 부품개발에 관한 연구)

  • Kim, Won-Yong;Lee, Young-Sang;Kim, Gwang-Bae;Kang, In-Chan
    • Journal of Korea Foundry Society
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    • v.10 no.5
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    • pp.408-416
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    • 1990
  • The application of this new design approach called fracture mechanics allow one to determine the maximum allowable stress from the knowledge of the largest expected flow size and the plane strain fracture toughness of a material. In this study we examined the relation between retained austenite, mechanical property and fracture toughness accompanied by austempering heat treatment. Fracture toughness values and retained austenite volume were higher with the ADI(austempered ductile iron) which were austempered at $380^{\circ}C$ than austempered at $320^{\circ}C$. Additionally, fracture toughness values were increased for 1~2 hour austempering time but it was slowly decreased for 5 hour ADI maintaining the predominant fracture toughness($K_{IC}:83MPa{\sqrt{m}}$) is obtained following condition, namely, austempering temperature and time ($380^{\circ}C$ and 1 hour).

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