• Title/Summary/Keyword: atomization

Search Result 1,362, Processing Time 0.02 seconds

Microstructural Evolution and Tensile Properties of Cu-Sn Based Alloys Manufactured by Spray Casting Route (분무주조에 의해 제조된 Cu-Sn계 합금의 미세조직 및 인장성질)

  • Shim, Sang-Hyun;Kang, Hee-Soo;Baik, Kyeong-Ho
    • Journal of Powder Materials
    • /
    • v.17 no.6
    • /
    • pp.477-481
    • /
    • 2010
  • Cu-Sn based alloys were manufactured by gas atomization spray casting route in order to achieve a fine scale microstructure and a high tensile strength. The spray cast Cu-10Sn-2Ni-0.2Si alloy had an equiaxed grain microstructure, with no formation of brittle ${\delta}-Cu_{41}Sn_{11}$ phase. Aging treatment promoted the precipitation of finely distributed particles corresponding to ${\delta}-Ni_2Si$ intermetallic phase throughout the $\alpha$-(CuSn) matrix. The cold-rolled Cu-Sn-Ni-Si alloy had a very high tensile strength of 1200 MPa and an elongation of 5%. Subsequent aging treatment at $450^{\circ}C$ for 1h slightly reduced the tensile strength to 700 MPa and remarkably increased the elongation up to 30%. This result has been explained by coarsening the precipitates due to over aging and reducing the dislocation density due to annealing effects.

Extrusion Behavior of Gas Atomized Mg Alloy Powders (가스분무 Mg-Zn-Y 합금분말의 압출거동)

  • Chae, Hong-Jun;Kim, Young-Do;Lee, Jin-Kyu;Kim, Jeong-Gon;Kim, Taek-Soo
    • Journal of Powder Materials
    • /
    • v.14 no.4
    • /
    • pp.251-255
    • /
    • 2007
  • This work is to report not only the effect of rapid solidification of $MgZn_{4.3}Y_{0.7}$ alloys on the micro-structure, but also the extrusion behavior on the materials properties. The average grain size of the atomized powders was about $3-4{\mu}m$. The alloy powders of $Mg_{97}Zn_{4.3}Y_{0.7}$, consisted of I-Phase (Icosahedral, $Mg_{3}Zn_{6}Y_{1}$) as well as Cubic structured W-Phase ($Mg_{3}Zn_{3}Y_{2}$), which was finely distributed within ${\alpha}-Mg$ matrix. The oxide layer formed along the Mg surface was about 48 nm in thickness. In order to study the consolidation behavior of Mg alloy powders, extrusion was carried out with the area reduction ratio of 10:1 to 20:1. As the ratio increased, fully deformed and homogeneous microstructure could be obtained, and the mechanical properties such as tensile strength and elongation were simultaneously increased.

A Control Strategy of Fuel Injection Quantity and Common-rail Pressure to Reduce Particulate Matter Emissions in a Transient State of Diesel Engines (승용디젤엔진의 과도구간 입자상물질 저감 및 운전성능 향상을 위한 연료분사량 및 커먼레일압력 제어전략)

  • Hong, Seungwoo;Jung, Donghyuk;Sunwoo, Myoungho
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.23 no.6
    • /
    • pp.623-632
    • /
    • 2015
  • This study proposes a control strategy of the common rail pressure with a fuel injection limitation algorithm to reduce particulate matter (PM) emissions under transient states. The proposed control strategy consists of two parts: injection quantity limitation and rail pressure adaptation. The injection limitation algorithm determines the maximum allowable fuel injection quantity to avoid rich combustion under transient states. The fuel injection quantity is limited by predicting the burned gas rate after combustion; however, the reduced injection quantity leads to deterioration of engine torque. The common rail pressure adaptation strategy is designed to compensate for the reduced engine torque. An increase of the rail pressure under transient states contributes to enhancement of the engine torque as well as reduction of PM emissions by promoting atomization of the injected fuel. The proposed control strategy is validated through engine experiments. The rail pressure adaptation reduced the PM emission by 5-10% and enhanced the engine torque up to 2.5%.

Mechanical Properties of Extruded Bars of Gas Atomized AZ31+1wt%MM Alloy Powders (진공가스분무한 AZ31+1%MM합금 분말 압출재의 기계적 성질)

  • Kim, Yeon-Wook;Do, Dal-Hyun
    • Journal of Korea Foundry Society
    • /
    • v.20 no.2
    • /
    • pp.110-115
    • /
    • 2000
  • In this study, the powders of Mg-3wt%Al-1wt%Zn-1wt%MM alloy were produced under vacuum condition by the inert gas atomization and the rapidly solidified powders were consolidated by the vacuum hot extrusion. Then the structural change of powders during extrusion was investigated. The effects of misch metal addition to AZ31 on mechanical properties of extruded bars were also examined. During extrusion of the rapidly solidified powders, their dendrite structure was broken into fragments and remained as grains of 2 ${\mu}m$ size in extruded bar. The Mg-Al-Ce intermetallic compounds formed in the interdendritic regions of powders were broken finely, too. The yield stress, tensile strength and ductility obtained in as-extruded Mg-3wt%Al-1wt%Zn-1wt%MM alloy were ${\sigma}_{0.2}=325$ MPa, ${\sigma}_{T.S.}=417$ MPa and ${\varepsilon}=16.8%$. All of these improvements on mechanical properties result from the refined micostructure and second-phase dispersions.

  • PDF

Method and characteristics of liquid atomization (액체 미립화의 방법과 특징)

  • 이충원
    • Journal of the korean Society of Automotive Engineers
    • /
    • v.5 no.4
    • /
    • pp.10-16
    • /
    • 1983
  • 액체의 미립화는 기계산업분야 뿐만 아니라, 농약살포, 화학 공학의 분무건조, 반응의 촉진, 분 체제조, 식품공업 등 폭넓게 이용되며 또한 각분야에서 그 필요성이 강조되고 있다. 특히 기계 산업분야에서는 액체연료의 분무연소(boiler, gas turbine, 자동차용engine등) 원자로 노심의 spray cooling, spray drying, spray painting 등 그 이용도는 날로 증가되는 추세에 있다. 액체를 미 립화하는 이유는 각각의 분야나 사용하는 목적에 따라 다르지만, 대별하면 다음과 같다. (1) 액체의 단위 체적당 표면적을 증대시키기 위하여 (2) 직경이 작은 입자의 필요성 (3) 균일한 입경의 액적군을 얻기 위하여 등을 들 수 있다. 액체의 미립화에 대한 요구는 산업의 발당, 대기오염, 생energy 등의 문제가 중요시됨에 따라 다양화되고 있다. 따라서 응용면에서는 atomizer의 성능개선과 설계법, 새로운 미립화방법, 상업에의 분무이용기술, 분무계측법 등의 개발이 필요하게 된다. 액체미립화에서 취급하는 사항은 그 내용에 따라 다음과 같이 분류된다. (1) 액체의 미립화기구 : 기액계면의 불안정성과 분열기구에 관한 것으로, 액체형상으로써 액주, 액막 및 액적으로 나눌 수 있다. (2) 액체의 미립화 방법과 특성 : energy의 종유와 부가방식에 따랄 나누어진다. (3) 합체, 분산, 증발 등 분무의 운동이나 열적거동 (4) 분무입경이나 운동의 계측법과 특성도시 (5) 액체미립화의 각종응용 본보에서는 상기의 각 항목중, 특히 액체의 미립화방법과 분무특성에 대해서만 말하기로 한다.

  • PDF

A Numerical Analysis on the Characteristics of Spray by Swirl Injector in Gas Turbine Combustor (가스터빈연소기에서 스월 인젝터의 분무특성에 관한 연구)

  • 이성혁;유홍선;이인섭;홍성국
    • Journal of the Korean Society of Safety
    • /
    • v.15 no.3
    • /
    • pp.30-39
    • /
    • 2000
  • The present paper deals with the numerical simulation for the spray characteristics with swirling turbulent flows and dilution flows from swirl injectors in a simplified can type of gas turbine combustor. The main objective is to investigate the characteristics of swirling turbulent flows with dilution flows and to provide the qualitative results for the spray characteristics such as the droplet distribution and Sauter Mean Diameter(SMD). The gas-phase equations based on Eulerian approach were discretized by Finite Volume Method, together with SIMPLE algorithm and the Reynolds -Stress-Model. The liquid-phase equations based on Lagrangian method were used to predict the droplet behavior. The results of preliminary test are generally in good agreement with experimental data, and show that the anisotropy exists in the primary zone due to swirl velocity and injected air from primary injector, and then gradually decays due to turbulent mixing and consequently near-isotropy occurs in the region between primary and dilution zones. For the spray characteristics, it is indicated that the swirling flows of primary jet region increase the droplet atomization. In addition, it is showed that the swirling flows at the inlet region lead the air-fuel mixture to be distributed near the igniter and can significantly affect the spray behavior in the primary jet region.

  • PDF

A study on prediction of propellant distribution of single swirl coaxial injector in gas generator (가스발생기용 단일 스월 동축형 분사기의 추진제 분포 예측에 관한 기법 연구)

  • Kim Jong-Gyu;Kim In-Tae;Han Yeoung-Min;Seol Woo-Seok;Lee Kwang-Jin
    • Proceedings of the Korean Society of Propulsion Engineers Conference
    • /
    • 2004.10a
    • /
    • pp.205-209
    • /
    • 2004
  • The configuration and arrangement of injector in LRE gas generator and combustor have a great impact on combustion process and heat exchange because of affecting atomization, vaporization, mixing and chemical reaction. A relation between injector array and mixing distribution of propellants based on a physical approach was investigated in this study. Programming method of this relation is used to predict mixing distribution of propellants. Simplicity of physical approach and various assumptions make it reduce the accuracy and application of the results of present study. But, this method is very useful to predict the mixing distribution of full scale combustor due to difficulties in cold flow testing.

  • PDF

Effects of Injection Pressure on the Spray Performance Characteristics of the 70 N-class Liquid-rocket Engine Injector (분사압력 변이에 따른 70 N급 액체로켓엔진 인젝터의 분무성능특성)

  • Jung, Hun;Kim, Jong-Hyun;Kim, Jeong-Soo;Park, Jeong;Lee, Jae-Won
    • Proceedings of the Korean Society of Propulsion Engineers Conference
    • /
    • 2012.05a
    • /
    • pp.180-186
    • /
    • 2012
  • A water-flow test for acceptance verification is carried out for a nonimpinging-type injector prior to the design-performance verification of 70 N-class liquid-rocket engine under development. It is observed that there exist varying characteristics of atomization among the injector-orifices caused by a fabrication crudeness of orifice holes which can be judged from a microscopic standpoint. The flow shedding phenomenon and ruffle on the surface of liquid column (or droplet) could be caught from the instantaneous spray images.

  • PDF

OH-and CH-Radical Chemiluminescence Characteristics in the Spray Combustion of Ultransonically Atomized Kerosene (초음파에 의해 무화된 케로신 분무연소에서의 OH 라디칼 및 CH 라디칼 자발광 특성)

  • Kim, Min Cheol;Kim, Jeong Soo
    • Journal of the Korean Society of Propulsion Engineers
    • /
    • v.22 no.1
    • /
    • pp.72-79
    • /
    • 2018
  • An experimental study was performed to investigate the chemiluminescence characteristics in the spray combustion of ultransonically atomized kerosene. The radical intensity of the spray flame was measured using an ICCD camera and the amount of fuel consumed was obtained by a precise flow-rate measurement technique during combustion. Fuel consumption increased linearly with the increase in carrier-gas flow rate, and typical group combustion, which is a characteristic of spray combustion, was observed. It was found from the analysis of chemiluminescence that the maximum emission intensities of OH and CH radicals decrease, and they move downstream resulting in the increase in a vivid reaction zone as the spray flow rate increases.

Numerical and Experimental Study to Improve Thermal Sensitivity and Flow Control Accuracy of Electronic Thermostat in the Engine for Hybrid Vehicle (하이브리드 자동차용 엔진 내부의 전자식 수온조절기의 감온성 및 유량제어 정확도 향상을 위한 수치 및 실험적 연구)

  • Jeong, Soo-Jin;Jeong, Jinwoo;Ha, Seungchan
    • Journal of ILASS-Korea
    • /
    • v.26 no.3
    • /
    • pp.135-141
    • /
    • 2021
  • High-efficient HEV Engine cooling systems reflects variable coolant temperature because it can decrease the hydrodynamic frictional losses of lubricated engine parts in light duty conditions. In order to safely raise the operating temperature of passenger cars to a constant higher level, and thus optimize combustion and all accompanying factors, a new thermostat technology was developed : the electronically map-controlled thermostat. In this work, various crystalline plastics such as polyphthalamide (PPA) and polyphenylenesulfide (PPS) mixed with various glass fiber amounts were introduced into plastic fittings of automotive electronic controlled thermostat for the purpose of suppressing influx of coolant into the element and undesirable opening during hot soaking. Skirt was installed around element frame of automotive electronic controlled thermostat for improving thermal sensitivity in terms of response time, hysteresis and melting temperature. To validate the effectiveness and optimum shape of skirt, thermal sensitivity test and three-dimensional CFD simulation have been performed. As a consequence, important improvement in thermal sensitivity with less than 3℃ of maximum coolant temperature between opening and engine inlet was obtained.