• Title/Summary/Keyword: aspheric lens

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A Study on Thermal Deformation Compensation in the Molding of Aspheric Glass Lenses (비구면 유리렌즈 열변형 보정에 관한 연구)

  • Lee, Dong-Kil;Kim, Hyun-Uk;Cha, Du-Hwan;Lee, Hak-Suk;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.5
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    • pp.22-26
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    • 2010
  • Recently, due to the tremendous growth of media technology, demands of the aspheric glass lens which is a high-performance and miniaturized increase gradually. Generally, the aspheric glass lens is manufactured by Glass Molding Press (GMP) method using tungsten carbide (WC) mold core. In this study, the thermal deformation which was occurred by GMP process was analyzed and applied it to compensate the aspheric glass lens. The compensated lens was satisfied that can be applied to the actual specifications.

A Study on Key Parameters and Characteristics in the Manufacturing Process of the Dual Pickup Objective Lens (Dual Pickup 대물렌즈의 생산을 위한 주요 Parameter 및 특성에 관한 연구)

  • Woo, Sun-Hee;Lee, Dong-Ju
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.3
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    • pp.117-124
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    • 2007
  • In order to operate CD and DVD compatibly in a pickup system, the objective lens comprise diffractive optical element(DOE) zone and aspheric curvature on its lens surface. The DOE objective lens is effective to simplify this dual-purpose pickup system of the 655nm and 785nm wavelength by using only one lens, but requires more precision manufacturing process and system due to the complicated shape. This paper presents the overall manufacturing process of this objective lens and describes main parameters in each process, for the correction of the aspheric surface in its core, the shrinkage compensation after injection molding, and the uniformity compensation by adjusting molding conditions.

Optical Design considering Efficiency Improvement of Aspheric Plastic Lens for LED Lighting (LED조명용 비구면 Plastic Lens의 성능향상을 위한 광학설계)

  • Lee, Hak-Suk;Park, Jong-Rak;Kim, Min-Jae;Kim, Hye-Jung;Kim, Jung-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.06a
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    • pp.289-289
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    • 2009
  • Light emitting diode(LED) has many advantages including lower energy consumption and longer lifetime and eco-friendly in comparison with traditional light sources. Spheric plastic lens generally used in LED lighting occurs aberration and ghost image which give displeasure and deteriorate vision quality in human eyes. Using the optical program (LightTools$^{TM}$, CodeV$^{TM}$), we were confirm the aberration and ghost image in optical simulation and employed aspheric lens form in the lens design to improve these problems. From the comparison of the simulation results between the aspheric lens and the spheric lens, we were ascertain to be improved both aberration and Ghost image.

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A Research on DLC Thin Film Coating of a SiC Core for Aspheric Glass Lens Molding (비구면 유리렌즈 성형용 SiC 코어의 DLC 코팅에 관한 연구)

  • Park, Soon-Sub;Won, Jong-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.12
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    • pp.28-32
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    • 2010
  • Technical demands for aspheric glass lens formed in market increases its application from simple camera lens module to fiber optics connection module in optical engineering. WC is often used as a metal core of the aspheric glass lens, but the long life time is issued because it fabricated in high temperature and high pressure environment. High hard thin film coating of lens core increases the core life time critically. Diamond Like Carbon(DLC) thin film coating shows very high hardness and low surface roughness, i.e. low friction between a glass lens and a metal core, and thus draw interests from an optical manufacturing industry. In addition, DLC thin film coating can removed by etching process and deposit the film again, which makes the core renewable. In this study, DLC films were deposited on the SiC ceramic core. The process variable in FVA(Filtered Vacuum Arc) method was the substrate bias-voltage. Deposited thin film was evaluated by raman spectroscopy, AFM and nano indenter and measured its crystal structure, surface roughness, and hardness. After applying optimum thin film condition, the life time and crystal structure transition of DLC thin film was monitored.

Ultra Precision Machining of Injection Mold Core for Asymmetric Aspheric Lens using 6:4 Brass (비대칭비구면 렌즈 사출 코어용 6:4 황동 초정밀 형상 가공)

  • Lee, Dong-Kil;Gu, Hal-Bon;Kim, Jeong-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.427-427
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    • 2007
  • The global applications of aspherics surfaces will expand rapidly on the electronics, optical components, communications, aerospace, defense, and medical optics devices etc. Especially, Asymmetric aspheric prism lens is one of the important parts in HMD(Head Mounted Display) because it affects dominantly on the optical performance of HMD. The mold core is the most important device to produce the plastic lenses by injection molding method. In this study, the mold cores for asymmetric aspheric prism lens were processed using fly-cutting method which is kind of the ultra precision processing and form accuracy and surface roughness of the cores were measured.

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Development of F-theta lens for Laser Scanning Unit (LSU) (레이저 주사광학계용 F-Theta Lens 개발)

  • Kim, Byeong-Gun;Lee, Gyeong-Sub;Jeong, Shang-Hwa;Kim, Sang-Suk;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.07a
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    • pp.459-460
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    • 2005
  • The global consumption of aspheric surfaces will expand rapidly on the Electronics and Optical Components, Information and Communications, Aerospace and Defense, and Medical optics markets etc. We must research on market, technology forecast and analysis of aspheric surfaces that is a principle step of ultra precision machine technology with a base one of optical elements. Especially, F-theta lens is one of the important parts in LSU(Laser scanning unit) because it affects on the optical performance of LSU dominantly. The core is most of important to produce plastic F-theta lens by plastic injection molding method, which is necessary to get the ultra-precision aspheric and non-axisymmetric machine processing technology.

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A Study on the Form Accuracy Improvement of Mold Core for F-Theta Lens (F-Theta Lens 금형코어 형상정도 향상에 관한 연구)

  • Kim S.S.;Jeong S.H.;Kim H.U.;Kim H.J.;Kim J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.777-780
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    • 2005
  • The global consumption of aspheric surfaces will expand rapidly on the Electronics and Optical Components Information and Communications, Aerospace and Defense, and Medical optics markets etc. We must research on market, technology forecast and analysis of aspheric surfaces that is a principle step of ultra precision machine technology with a base one of optical elements. Especially, F-theta lens is one of the important parts in LSU(Laser scanning unit) because it affects on the optical performance of LSU dominantly. The core is most of important to produce plastic F-theta lens by plastic injection molding method, which is necessary to get the ultra-precision aspheric and non-axisymmetric machine processing technology.

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The Aspheric Analysis through the Optical Capacity of 35mm Camera with an Aspheric Zoom Lens System (35mm 카메라 비구면 줌 렌즈계의 광학적 성능을 통한 비구면 분석)

  • Ji, Taek Sang;Lim, Hyeon Seon;Kim, Bong Hwan
    • Journal of Korean Ophthalmic Optics Society
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    • v.6 no.1
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    • pp.93-100
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    • 2001
  • We analyzed aspheric patterns after we investigated zoom lens' constructions and optical capacities of a ordinary designed 35mm camera with an aspheric zoom lens system in this research. As this lens system was the zoom lens system about infinite object point, it was made to get a short back focal length, be able to use a lens unit more close to the image plane, and be used the compact camera which got a viewing system. The zoom ratio of the system was 1 : 2 and it got a positive and negative power's distribution. As it was determined the 35~70 mm focal length range which the most common people used, it might be called economic optical system considered universality. As it was used two aspheric surface, it was used just three lens, compensated the aberration and schemed lens' miniaturization, lightweightization, and the decrease effect of the unit cost of production.

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A Study on Molding Condition of Aspheric Glass Lenses for Mobile Phone Module Using Design of Experiments ; Pressing Condition (DOE를 적용한 카메라폰 모듈용 비구면 Glass렌즈의 성형조건 연구 ; 가압조건)

  • Cha, Du-Hwan;Lee, Jun-Key;Kim, Sang-Suk;Kim, Hye-Jeong;Kim, Jeong-Ho
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.06a
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    • pp.57-57
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    • 2007
  • Aspheric glass lenses have many optical advantages, for glass have superior optical performance and an aspheric form can reduce optical aberrations. Recently, the use of it is rapidly expanding as the mass production becomes possible by glass molding press and so this method is considered as the best method for fabricating an aspheric glass lens, but it is difficult to control many parameters for pressing and cooling process. Design of experiments (DOE) is a very useful tool to design and analyze complicated industrial design problems. This study investigated the pressing conditions to mold aspheric glass lenses for mega pixel phone camera module using DOE method. We have applied fractional factorial design and the response variable was set form accuracy (PV) of aspheric surface of molded lens. The results of analysis indicates that all factors expect for pressing force of each step are available for the form accuracy (PV). It was the optimum condition of the designed pressing conditions for lowering the form accuracy(PV) value of molded lens that all factors were at the low level. The form accuracy (PV) of mold and molded lens under the optimum condition are $0.85\;{\mu}m$ and $0.922\;{\mu}m$ respectively.

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