• Title/Summary/Keyword: asperity contact

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Elastic-Plastic Finite Element Analysis of TiN Thin Film (TiN 박막의 탄소성 유한요소해석)

  • 김정실;김석삼
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.11a
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    • pp.331-340
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    • 2001
  • Elastic-Plasitc Finite element analysis is peformed about the TiN coated medium. The normal contact is simulated by a rigid asperity pressing the surface of an elastic-plastic half-surface. The case of a surface film stiffer than the substrate is considered, and general solutions for the subsurface stress and deformation fields are presented for several coating thickness. Additionally, the critical normal loads for deformation in the substrate and coating fracture are calculated when the yield of TiN film follows the Maximum Principal Stress Theory and Von Mises Theory. The results can be subsumed in failure maps for TiN thin film on steel.

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A study on the friction force caused by abrasives in chemical mechanical polishing (CMP시 연마입자에 작용하는 마찰력에 관한 연구)

  • Kim, Goo-Youn;Kim, Hyoung-Jae;Park, Beom-Young;Jeong, Young-Suk;Jeong, Hae-Do
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.07b
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    • pp.1312-1315
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    • 2004
  • Chemical Mechanical Polishing is referred to as a three body tribological system, because it includes two solids in relative motion and the slurry. On the assumption that the abrasives between the pad and the wafer could be a major reason of not only the friction force but also material removal during polishing. The friction force generated by the abrasives was inspected with the change of abrasive size and concentration in this paper. The variation of coefficient of friction with abrasive concentration and size could result from the condition of contact and load balance between wafer and abrasives carried by pad asperity. The simulation was performed in this paper and compared with the result of experiment. The material removal rate also estimated with abrasive concentration and size increasement.

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Propagation Characteristics of a Surface Crack on a Semi-Infinite Body Due to Frictional Heating (마찰열에 의한 반무한체 표면균열의 전파특성)

  • Park, Jun-Ho;Park, Eun-Ho;Kim, Chae-Ho;Kim, Seock-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.10
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    • pp.3126-3134
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    • 1996
  • In this paper, to examine the propagation of inclined surface crack due to frictional heating, analytic model is considered as the semi-infinite elastic body subjected to the thermo-mechanical loading of an asperity moving with a high speed. Considering the moving of frictional heat source and convection on a semi-infinite surface having inclined crack, theoretical analysis was carried out to estimate the propagation characteristics of thermo-mechanical crack. Numerical results showed that stress intensity factor $K_\prod/P_0\sqrt{c}$ is increasing with increasing velocity and frictional coefficient, inclined degree, decreasing crack length and the maximum value of it is positioned at the trailing edge. So it is shown that the propagation probability of surface crack is high at the trailing edge of contact area as increasing velocity and frictional coefficient, inclined degree, as decreasing crack length.

Particle Generation Trend with Variation of Rest Time and Seek Mode in Hard Disk Drive Operation (하드디스크 드라이브의 슬라이더 구동정지 기간 및 검색조건 변화에 따른 입자 발생 경향)

  • Park, Hee-Sung;Hwang, Jung-Ho;Choa, Sung-Hoon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.24 no.8
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    • pp.1056-1061
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    • 2000
  • Particles existing in a hard disk drive are known as a major source of TA(thermal asperity). Researchers have investigated how particles induce the TA phenomena, but have not verified yet the reason why and how particles are generated in a HDD. The objective of this study is to investigate why and how particles are generated, and in what condition, the largest number of particles is generated. The number of particles generated in a HDD was measured over the landing zone after various rest times of slider and during various motions and positions of slider. It is found that the large number of particles was generated when the HDD was turned on after a long rest time of slider and that a few of particles were continuously generated when the slider flied over the disk surface. It is thought that the number of particles generated in a HDD was related to the rest time of slider because the rest time of slider increased stiction, and that there were intermittent contacts between the slider and the disk surface when the slider flied over the disk surface.

Study on Surface Scratch Characteristics of Hard Disk by Ramp Loading Method Using a Scratch Tester (스크래치 테스터의 Ramp Loading 방법을 이용한 하드디스크의 표면 스크래치 특성에 관한 연구)

  • Lee R.J.;Kim D.E.;Kang T.S.;Cho Y.B.;Cho K.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.484-487
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    • 2005
  • In order to get the surface characteristics of the HDI of HDD, the surface damage mechanisms must be totally understood. Particle contamination in hard disk drives is a big concern in today's magnetic recording industry since they are major sources of reliability problems. Namely upon contact with the slider or a contaminant particle, the disk may be scratched or the particles may be embedded into the disk surface. In this work, comparison of scratches was made between those found on actual hard disks and those created using a scratch tester. It was found that ramp loading method is an effective way to make similar scratches as the actual ones. From the ramp loading condition, the relationship between the pressure and the scratch track width could be identified.

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Wear Simulation of Engine Bearings in the Beginning of Firing Start-up cycle (파이어링 시동 사이클 초기에서의 엔진 베어링 마모 시뮬레이션)

  • Chun, Sang Myung
    • Tribology and Lubricants
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    • v.35 no.4
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    • pp.244-266
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    • 2019
  • The purpose of this study is to estimate the wear volumes of engine journal bearings operating at variable angular velocity of a shaft in the beginning of firing start-up cycle. To do this, first we find the potential region of wear scar on engine journal bearings where the applied bearing load and crank shaft velocity are variable. The potential wear regions are discovered by finding minimum oil film thickness at every crank angle existing below most oil film thickness scaring wear (MOFTSW) obtained based on the concept of the centerline average surface roughness. Then we calculate the wear volume from the wear depth and two wear angles decided by the magnitude of each film thickness lower than MOFTSW at every crank angle. The results show that the expected wear region is located at a few bearing angles after and/or behind the upper center of a big-end bearing and the lower center of a main bearing. And the real wear region is similar to the estimated wear region. Further we find that the wear scar on an engine journal bearing may occur at re-starting time after switch-off of a start motor especially under the condition of high oil temperature.

Proposed surface modeling for slip resistance of the shoe-floor interface

  • Kim, In-Ju
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1995.04a
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    • pp.515-528
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    • 1995
  • Slips and falls are the major causes of the pedestrian injuries in the industry and the general community throughout the world. With the awareness of these problems, the friction coefficients of the interface between floorings and footwear have been measured for the evaluation of slip resistant properties. During this measurement process, the surface texture has been shown to be substantially effective to the friction mechanism between shoe heels and floor surfaces under various types of walking environment. Roughness, either of the floor surface or shoe heels, provides the necessary drainage spaces. This roughness can be designed into the shoe heel but this is inadequate in some cases, especially a wear. Therefore, it is essential that the proper roughness for the floor surface coverings should be provided. The phenomena that observed at the interface between a sliding elastomer and a rigid contaminated floor surface are very diverse and combined mechanisms. Besides, the real surface geometry is quite complicate and the characteristics of both mating surfaces are continuously changing in the process of running-in so that a finite number of surface parameters can not provide a proper description of the complex and peculiar shoe - floor contact sliding mechanism. It is hypothesised that the interface topography changes are mainly occurred in the shoe heel surfaces, because the general property of the shoe is soft in the face of hardness compared with the floor materials This point can be idealized as sliding of a soft shoe heel over an array of wedge-shaped hard asperities of floor surface. Therefore, it is considered that a modelling for shoe - floor contact sliding mechanism is mainly depended upon the surface topography of the floor counterforce. With the model development, several surface parameters were measured and tested to choose the best describing surface parameters. As the result, the asperity peak density (APD) of the floor surface was developed as one of the best describing parameters to explain the ambiguous shoe - floor interface friction mechanism. It is concluded that the floor surface should be continuously monitored with the suitable surface parameters and kept the proper level of roughness to maintain the footwear slip resistance. This result can be applied to the initial stage of design for the floor coverings.

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A Study of Minute Particles' Adhesion on a Rough Surface for a Cryogenic $CO_2$ Cleaning Process (극저온 $CO_2$ 세정공정을 위한 거친표면 위 미세입자의 점착특성 연구)

  • Seok, Jong-Won;Lee, Seong-Hoon;Kim, Pil-Kee
    • Journal of the Semiconductor & Display Technology
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    • v.9 no.1
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    • pp.5-10
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    • 2010
  • Among a variety of cleaning processes, the cryogenic carbon dioxide ($CO_2$) cleaning has merits because it is highly efficient in removing very fine particles, innoxious to humans and does not produce residuals after the cleaning, which enables us to extend its area of coverage in the semi-conductor fabrication society. However, the cryogenic carbon dioxide cleaning method has some technical research issues in aspect to particles' adhesion and removal. To resolve these issues, performing an analysis for the identification of particle adhesion mechanism is needed. In this study, a research was performed by a theoretical approach. To this end, we extended the G-T (Greenwood-Tripp) model by applying the JKR (Johnson-Kendall-Roberts) and Lennard-Jones potential theories and the statistical characteristics of rough surface to investigate and identify the contact, adhesion and deformation mechanisms of soft or hard particles on the rough substrate. The statistical characteristics of the rough surface were taken into account through the employment of the normal probability distribution function of the asperity peaks on the substrate surface. The effects of surface roughness on the pull-off force for these particles were examined and discussed.