• 제목/요약/키워드: asperity contact

검색결과 68건 처리시간 0.023초

강한 측력이 작용하는 피스톤 펌프의 왕복동 피스톤 기구 부에서의 윤활모형에 관한 연구 (Lubrication Modeling of Reciprocating Piston in Piston Pump with High Lateral Load)

  • 신정훈;정동수;김경웅
    • Tribology and Lubricants
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    • 제30권2호
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    • pp.116-123
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    • 2014
  • The objective of this study is to model and simulate the nonlinear lubrication performance of the sliding part between the piston and cylinder wall in a hydrostatic swash-plate-type axial piston pump. A numerical algorithm is developed that facilitates simultaneous calculation of the rotating body motion and fluid film pressure to observe the fluid film geometry and power loss. It is assumed that solid asperity contact, so-called mixed lubrication in this study, invariably occurs in the swash-plate-type axial piston pump, which produces a higher lateral moment on the pistons than other types of hydrostatic machines. Two comparative mixed lubrication models, rigid and elastic, are used to determine the reaction force and sliding friction. The rigid model does not allow any elastic deformation in the partial lubrication area. The patch shapes, reactive forces, and virtual local elastic deformation in the partial lubrication area are obtained in the elastic contact model using a simple Hertz contact theory. The calculation results show that a higher reaction force and friction loss are obtained in the rigid model, indicating that solid deformation is a significant factor on the lubrication characteristics of the reciprocating piston part.

응력 구배 효과를 고려한 구름 접촉 모델의 피로수명해석 (Fatigue Life Analysis of Rolling Contact Model Considering Stress Gradient Effect)

  • 조인제;유용훈;이보라;조용주
    • Tribology and Lubricants
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    • 제31권6호
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    • pp.272-280
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    • 2015
  • Recently, Luu suggested fatigue life equation that uses every term of the Crossland equation with stress gradient effect. Luu’s model, however, has a limit of being unable to coverage small radii that are less than a specified length. Furthermore, rolling model has a very small contact area compared to the rolling element size, and fatigue failure occurs on the small radius such as surface asperity by cyclic loading. Therefore, it is necessary to modify fatigue life equation in order to enable fatigue analysis for a small radius. In this paper, the fatigue life considering a stress gradient effect in rolling contact was obtained using Luu’s modified equation. Fatigue analysis was performed to study the effect of stress gradient on the fatigue life using newly adopted equation and to compare the results with pervious models. In order to do this, a series of simulation such as surface stress analysis, subsurface stress analysis, and fatigue analysis are conducted for two rolling balls of same size that contact each other. Through such a series of processes, the fatigue life can be calculated and equation that is proposed in this paper evaluates the fatigue life in case the contact area is small.

자기-아핀 표면 특성을 고려한 유기탄성체 복합재료 마찰 이론 및 타이어 트레드/노면 마찰 응용 (Sliding Friction of Elastomer Composites in Contact with Rough Self-affine Surfaces: Theory and Application)

  • 윤범용;장윤진;김백환;서종환
    • Composites Research
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    • 제36권3호
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    • pp.141-153
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    • 2023
  • 본 리뷰 논문에서는 일반 접촉 역학 이론과 더불어 유기탄성체 마찰에 관한 이론 및 배경을 소개한다. 특히 Greenwood & Williamson 접촉 역학 이론을 확장하여 거친 표면을 자기-아핀(self-affine) 특성으로 고려한 접촉 역학 및 마찰의 수학적 모델을 제시한 Klüppel & Heinrich 이론을 중심으로 유기탄성체 복합재료의 마찰 거동에 대해 살펴본다. 자기-아핀 특성에 의한 노면의 멀티스케일 거칠기로 인해 미끄러짐 마찰 시 유기탄성체 복합재료는 다양한 주파수에 따른 동적 변형이 가해지며 이때 재료가 나타내는 점탄성이 마찰 거동에 주요한 영향을 미친다. 따라서 유기탄성체 복합재료의 비선형 점탄성을 고려하여 광범위한 주파수 영역에서의 점탄성 거동인 마스터커브를 구축하는 원리 및 방법을 제시하였다. 마지막으로 유기탄성체 복합재료 마찰 이론을 타이어 트레드 컴파운드와 노면 간의 마찰에 응용한 실험적 결과와 그 물리적 의미를 이론과 접목하여 설명하였다.

응착이론을 이용한 마이크로/나노스케일 접촉에서의 응착특성 규명 및 개선에 관한 연구 (A Study on identification and improvement of adhesive quality using adhesive theory at micro/nano scale contact)

  • 김규성;윤준호
    • 전자공학회논문지 IE
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    • 제44권3호
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    • pp.42-50
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    • 2007
  • 거칠기를 고려한 응착모델들에 있어서 탄성 응착 지수와 소성 응착 지수가 중요한 매개변수이며, 본 논문에서는 매개 변수를 변화시켜 무차원화 된 하중과 분리힘의 특성을 시뮬레이션 하고 분석하였다. AFM을 이용하여 실험 샘플의 표면 거칠기 관련 특성 값들을 얻었으며, 이를 이용하여 상호작용을 고려한 경우와 고려하지 않은 경우의 분리힘을 계산하였다. 계산된 분리힘들을 팁과 샘플 표면 사이의 측정된 분리힘과 비교하였고, 이를 통하여 표면 거칠기 돌기의 상호작용으로 인한 변형이 응착 특성에 중요한 영향을 미치는 인자임을 알 수 있었다.

향상된 스틱-슬립 마찰 모델을 이용한 스마트 구조물의 마이크로 위치제어 (Micro-positioning of a Smart Structure using an Enhanced Stick-slip Model)

  • 이철희;장민규;최승복
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2008년도 추계학술대회논문집
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    • pp.230-236
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    • 2008
  • In this paper, a model-based stick-slip compensation for the micro-positioning is proposed using an enhanced stick-slip model based on statistical rough surface contact model. The smart structure is comprised with PZT (lead (Pb) zirconia (Zr) Titanate (Ti)) based stack actuator incorporating with the PID (Proportional-Integral-Derivative) control algorithm, mechanical displacement amplifier and positioning devices. For the stick-slip compensation, the elastic-plastic static friction model is used considering the elastic-plastic asperity contact in the rough surfaces statistically. Mathematical model of system for the positioning apparatus was derived from the dynamic behaviors of structural parts. PID feedback control algorithms with the developed stick-slip model as well as feedforward friction compensator are formulated for achieving the accurate positioning performance. Experimental results are provided to show the performances of friction control using the developed positioning apparatus.

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저널베어링의 윤활상태 판별 기법에 관한 연구 (A Study on the Identification Method of Lubrication Characteristics for Journal Bearing)

  • 김명환;이상돈;조용주
    • Tribology and Lubricants
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    • 제25권1호
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    • pp.56-60
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    • 2009
  • A journal bearing is used in a hydrodynamic lubrication state, but it becomes a boundary lubrication state that asperity of a contact part touch each other when pressure is too high and an enough oil film is not formed by viscosity change due to lubricating oil temperature. At this time, abrasion due to contact between a journal and a bearing is unavoidable, and scuffing damage that the journal adheres to the bearing occurs if the process is repeated. Damage of the journal bearing is an important problem because it gives huge damage to a machine and can generate large accidents such as economic loss and human life damage. In this study, method for using the pull-up resistor concept was introduced as the monitoring technology. This monitoring system is important to enhance reliability of the engine.

향상된 스틱-슬립 마찰 모델을 이용한 스마트 구조물의 마이크로 위치제어 (Micro-positioning of a Smart Structure Using an Enhanced Stick-slip Model)

  • 이철희;장민규;최승복
    • 한국소음진동공학회논문집
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    • 제18권11호
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    • pp.1134-1142
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    • 2008
  • In this paper, a model-based stick-slip compensation for the micro-positioning is proposed using an enhanced stick-slip model based on statistical rough surface contact model. The smart structure is comprised with PZT(lead (Pb) zirconia(Zr) Titanate(Ti)) based stack actuator incorporating with the PID(proportional-integral-derivative) control algorithm, mechanical displacement amplifier and positioning devices. For the stick-slip compensation, the elastic-plastic static friction model is used considering the elastic-plastic asperity contact in the rough surfaces statistically. Mathematical model of system for the positioning apparatus was derived from the dynamic behaviors of structural parts. PID feedback control algorithms with the developed stick-slip model as well as feedforward friction compensator are formulated for achieving the accurate positioning performance. Experimental results are provided to show the performances of friction control using the developed positioning apparatus.

The Study on the Dynamics and Friction Characteristics of Piston Skirt with Consideration of Mixed Lubrication

  • Kim, Ji-Young;Han, Dong-Chul;Cho, Myung-Rae;Choi, Jae-Kwon
    • Journal of Mechanical Science and Technology
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    • 제15권6호
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    • pp.735-742
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    • 2001
  • This paper reports on the dynamics and friction characteristics of piston skirt with consideration of mixed lubrication. Piston skirt is an important part of the engine that transforms fuel into mechanical energy. The durability and low friction characteristics are important recent issues in piston skirt design. In this paper, the piston skirt motion is analyzed with consideration of mixed lubrication and piston skirt tilting motion. The entire trajectory of piston motion is obtained by using transient numerical method. Also various parameter studies are performed for piston skirt design and the development of lower frictional engine.

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하드디스크 드라이브 동작 시 발생하는 입자 크기분포와 입자당 평균 대전량 측정 (Measurements of Particles Size Distribution and Average Particle Charge in Operating a Bard Disk Drive)

  • 이재호;박동호;이대영;윤기영;황정호
    • 대한기계학회논문집B
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    • 제29권7호
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    • pp.795-804
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    • 2005
  • As the flying height of a slider in a hard disk drive decreases, the slider and disk are more likely to come in contact and generate contamination particles. Since particle contamination can cause serious problems including thermal asperity, it must be prevented to increase storage capacity. When particles are generated in a HDD, particles can be charged and have a few number of elementary charges. In this paper, the size distribution of particles and electrical current due to particle according to the disk rotational speed were measured. Also, the average number of elementary charges was calculated from experimental data. SEM images of particles were obtained by using a particle sampler designed in our laboratory.

An Analysis on Surface Cracking Due to Thermomechanical Loading

  • Kim, S.S.;Lee, K.H.;Lee, S.M.
    • Tribology and Lubricants
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    • 제11권5호
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    • pp.172-176
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    • 1995
  • This study deals with thermomechanical cracking between the friction surface and the interior of the brake disc. Analytical model considered in this study was a semi-infinite solid subjected to the thermal loading of an asperity moving with a high speed. The temperature field and the thermal stress state were obtained and discussed on the basis of Von Mises and Tresca Yielding Criterion. Analytical results showed that the dominant stress in cracking of friction brake is thermal stress and cracking location is dependent on the friction coefficient of contact and Peclet number. On the basis of analytical results thermomechanical cracking model is proposed.