• Title/Summary/Keyword: arc length

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A Study on Horizontal Fillet Welding by Using Rotating Arc (I) - Relation Between Welding Parameters and Weld Bead Shape (회전아크를 이용한 수평필릿 용접에 관한 연구 (I) - 공정변수와 용접비드형상의 관계 -)

  • 김철희;나석주
    • Journal of Welding and Joining
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    • v.21 no.3
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    • pp.40-45
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    • 2003
  • The high-speed rotating arc process forms a flat bead surface with decreased penetration depth because the molten droplets are deflected by centrifugal force. Therefore the rotating arc welding for horizontal fillet welding increases the leg length with the increase of rotation frequency and prevents the deflection of weld bead and overlap. In this study, the relationship between the welding parameters and the weld bead shape - leg length and undercut - are investigated experimentally. Consequently, the weld quality could be improved by rotating arc welding, and sound weld bead was achieved when applied to horizontal fillet welding with 4mm gap by avoiding the undercut which is inevitable for the conventional GMA welding methods.

A Study on Plasma Arc Weldability by Root Gap and Misalignment (루트 갭과 단차에 의한 플라즈마 아크 용접성에 관한 연구)

  • Kim, Dae-Ju;Kim, Gyeong-Ju;Baek, Ho-Seong
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.138-140
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    • 2005
  • Plasma arc welding(PAW) technology is a proven process that has already been adopted by other industrial fields and recently has been considered to join the tank structure of LNG carrier. The purpose of this study is to introduce PAW process for the root welding of stainless steel pipes instead of TIG welding. There are distinctive features of the PAW compared to TIG welding; higher energy density that can increase welding speed by more than twofold, and longer arc length that can be controlled to trace seam line easily because of allowable gap between workpiece and torch. However, PAW process is also very sensitive to the root gap and misalignment due to the characteristics of long and narrow arc shape. So, we have done various experiments to establish the allowable fit-up condition by changing welding parameters including arc length, with or without filler metal, groove shape, and obtained satisfactory result.

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A Study on the Flexible Disk Deburring Process Arc Zone Parameter Prediction Using Neural Network (신경망을 이용한 유연디스크 디버링가공 아크형상구간 인자예측에 관한 연구)

  • Yoo, Song-Min
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.6
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    • pp.681-689
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    • 2009
  • Disk grinding was often applied to deburring process in order to enhance the final product quality. Inherent chamfering capability of the flexible disk grinding process in the early stage was analyzed with respect to various process parameters including workpiece length, wheel speed, depth of cut and feed. Initial chamfered edge defined as arc zone was characterized with local radius of curvature. Averaged radius and arc zone ratio was well evaluated using neural network system. Additional neural network analysis adding workpiece length showed enhance performance in predicting arc zone ratio and curvature radius with reduced error rate. A process condition design parameter was estimated using remaining input and output parameters with the prediction error rate lower than 2.0% depending on the relevant input parameter combination and neural network structure composition.

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Large deflections of spatial variable-arc-length elastica under terminal forces

  • Phungpaingam, Boonchai;Athisakul, Chainarong;Chucheepsakul, Somchai
    • Structural Engineering and Mechanics
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    • v.32 no.4
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    • pp.501-516
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    • 2009
  • This paper aims to study the large deflections of variable-arc-length elastica subjected to the terminal forces (e.g., axial force and torque). Based on Kirchhoff's rod theory and with help of Euler parameters, the set of nonlinear governing differential equations which free from the effect of singularity are established together with boundary conditions. The system of nonlinear differential equations is solved by using the shooting method with high accuracy integrator, seventh-eighth order Runge-Kutta with adaptive step-size scheme. The error norm of end conditions is minimized within the prescribed tolerance ($10^{-5}$). The behavior of VAL elastica is studied by two processes. One is obtained by applying slackening first. After that keeping the slackening as a constant and then the twist angle is varied in subsequent order. The other process is performed by reversing the sequence of loading in the first process. The results are interpreted by observing the load-deflection diagram and the stability properties are predicted via fold rule. From the results, there are many interesting aspects such as snap-through phenomenon, secondary bifurcation point, loop formation, equilibrium configurations and effect of variable-arc-length to behavior of elastica.

[ $C^1$ ] Continuous Piecewise Rational Re-parameterization

  • Liang, Xiuxia;Zhang, Caiming;Zhong, Li;Liu, Yi
    • International Journal of CAD/CAM
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    • v.6 no.1
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    • pp.59-64
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    • 2006
  • A new method to obtain explicit re-parameterization that preserves the curve degree and parametric domain is presented in this paper. The re-parameterization brings a curve very close to the arc length parameterization under $L_2$ norm but with less segmentation. The re-parameterization functions we used are $C^1$ continuous piecewise rational linear functions, which provide more flexibility and can be easily identified by solving a quadratic equation. Based on the outstanding performance of Mobius transformation on modifying pieces with monotonic parametric speed, we first create a partition of the original curve, in which the parametric speed of each segment is of monotonic variation. The values of new parameters corresponding to the subdivision points are specified a priori as the ratio of its cumulative arc length and its total arc length. $C^1$ continuity conditions are imposed to each segment, thus, with respect to the new parameters, the objective function is linear and admits a closed-form optimization. Illustrative examples are also given to assess the performance of our new method.

Nonlinear Viscoelastic Analysis of Reticulated Spatial Truss Composed of Composite Materials (복합재료 그물형 공간 트러스의 점탄성적 비선형 해석)

  • Han, Sung Cheon;Chang, Suk Yoon
    • Journal of Korean Society of Steel Construction
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    • v.13 no.6
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    • pp.661-672
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    • 2001
  • The present study is concerned with the arc-length method in the investigation of the large deflection behavior of spatial structures with composite materials. This study should be able to trace the main equilibrium path by automatically varying the arc-length size of individual solution steps with the variation of the curvature of the nonlinear equilibrium path. A quasi-elastic method is used for the solution for viscoelastic analysis of the reticulated spatial structures. Elastic modulus of composite materials is defined by micro mechanical materials modeling method and nonlinear equilibrium path is traced with various load types. To demonstrate the effectiveness of the present strategies, numerical examples of reticulated spatial truss is given and compared with solutions using other methods.

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Observational Arc-Length Effect on Orbit Determination for KPLO Using a Sequential Estimation Technique

  • Kim, Young-Rok;Song, Young-Joo;Bae, Jonghee;Choi, Seok-Weon
    • Journal of Astronomy and Space Sciences
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    • v.35 no.4
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    • pp.295-308
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    • 2018
  • In this study, orbit determination (OD) simulation for the Korea Pathfinder Lunar Orbiter (KPLO) was accomplished for investigation of the observational arc-length effect using a sequential estimation algorithm. A lunar polar orbit located at 100 km altitude and $90^{\circ}$ inclination was mainly considered for the KPLO mission operation phase. For measurement simulation and OD for KPLO, the Analytical Graphics Inc. Systems Tool Kit 11 and Orbit Determination Tool Kit 6 software were utilized. Three deep-space ground stations, including two deep space network (DSN) antennas and the Korea Deep Space Antenna, were configured for the OD simulation. To investigate the arc-length effect on OD, 60-hr, 48-hr, 24-hr, and 12-hr tracking data were prepared. Position uncertainty by error covariance and orbit overlap precision were used for OD performance evaluation. Additionally, orbit prediction (OP) accuracy was also assessed by the position difference between the estimated and true orbits. Finally, we concluded that the 48-hr-based OD strategy is suitable for effective flight dynamics operation of KPLO. This work suggests a useful guideline for the OD strategy of KPLO mission planning and operation during the nominal lunar orbits phase.

The Effects of Start Block and Arc Length on Melt Through and Unmelted Zone at Welding Start in High Speed Plasma Arc Welding of Thin Plate (박판 고속 플라즈마 맞대기 용접에서 용접 시작부의 용락과 미용융에 미치는 시작블록과 아크길이의 영향)

  • Chu, Yong-Su;Hong, Seong-Joon;Jung, Jae-Pil;Cho, Sang-Myung
    • Journal of Welding and Joining
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    • v.26 no.2
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    • pp.92-97
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    • 2008
  • In welding of thin plate, some defects such as melt through and unmelted zone occur easily at welding start, however there is a limited study on those problems. Therefore the effects of start block and arc length on melt through and unmelted zone at start were investigated in this study. When start block height was lower than base metal, there was melt through at start. And when the height was even with base metal, no unmelted zone existed. Unmelted zone was increased as start block height increased from 0mm to 0.5mm. However unmelted zone was not much changed as the height increasing from 0.5mm to 1.0mm. When gap existed between start block and base metal, melt through occurred. However, unmelted zone was increased as the contact force of start block on base metal was increased from 0kgf to 7.5kgf. And when arc length was decreased from 3.8mm to 3.0mm, unmelted zone was decreased. It was concluded that the optimum condition to prevent melt through and to minimize unmelted zone would be with start block height 0.25mm, contact force 3.0kgf, and arc length 3.4mm. This optimum condition was applied to the mass production line and resulted in satisfied outcome.

OPERATIONAL ORBIT DETERMINATION USING GPS NAVIGATION DATA

  • Hwang Yoola;Lee Byoung-Sun;Kim Jaehoon
    • Bulletin of the Korean Space Science Society
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    • 2004.10b
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    • pp.376-379
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    • 2004
  • Operational orbit determination (OOD) depends on the capability of generating accurate prediction of spacecraft ephemeris in a short period. The predicted ephemeris is used in the operations such as instrument pointing and orbit maneuvers. In this study the orbit prediction problem consists of the estimating diverse arc length orbit using GPS navigation data, the predicted orbit for the next 48 hours, and the fitted 30-hour arc length orbits of double differenced GPS measurements for the predicted 48-hour period. For 24-hour orbit arc length, the predicted orbit difference from truth orbit was 205 meters due to the along-track error. The main error sources for the orbit prediction of the Low Earth Orbiter (LEO) satellite are solar pressure and atmosphere density.

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NUMERICAL ANALYSIS OF AN ARC PLASMA IN A DC ELECTRIC FURNACE

  • Lee Yeon Won;Lee Jong Hoon
    • 한국가시화정보학회:학술대회논문집
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    • 2004.11a
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    • pp.30-33
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    • 2004
  • In order to analyze the heat transfer phenomena in the plasma flames, a mathematical model describing heat and fluid How in an electric arc has been developed and used to predict heat transfer from the arc to the steel bath in a DC Electric Arc Furnace. The arc model takes the separate contributions to the heat transfer from each involved mechanism into account, i.e. radiation, convection and energy transported by electrons. The finite volume method and a SIMPLE algorithm are used for solving the governing MHD equations, i.e., conservation equations of mass, momentum, and energy together with the equations describing a standard $k-\varepsilon$ model for turbulence. The model predicts heat transfer for different currents and arc lengths. Finally these calculation results can be used as a useful insight into plasma phenomena of the industrial-scale electric arc furnace. from these results, it can be concluded that higher arc current and longer arc length give high heat transfer.

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