• Journal of Welding and Joining
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• v.17 no.3
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• pp.36-43
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• 1999

The effect of Si content in welding wires on spattering characteristics and droplet transfer phenomena was studied. In MAG welding using 80% Ar-20% $CO_2$ shielding gas, spattering characteristics and droplet transfer phenomena were varied with Si content of wire. With increasing Si content, the spattering ratio and the ratio of large size spatter $(d\geq1.0mm)$ were increased. The increase of Si content in molten metal made surface tension increase due to reduction of oxygen content, which resulted from deoxidizing action of silicon. The increase of surface tension resulted in unstable transfer phenomena and arc instability in both short circuit and spray region. With changing Si content of wire, spattering characteristics and droplet transfer phenomena was directly influenced by the variation of surface tension, compared with the effect of arc stability.

• Journal of Environmental Health Sciences
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• v.28 no.2
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• pp.117-129
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• 2002

Concentration of welding fumes and their components is known to be hazardous to welder and adjacent worker. To determine the generation rates of metals in fumes, $CO_2$ flux cored arc welding on stainless steel was performed in well designed fume collection chamber. Variables were different products of flux cored wire(2 domestic products and 4 foreign products) and input energy(low-, optimal- , high input energy). Mass of welding fumes was determined by gravimetric method(NIOSH 0500 method), and 17 metals were analysed by inductively coupled plasm-atomic emission spectroscopy(NIOSH 7300 method). Flux cored wire tube and flux were analysed by scanning electron microscopy to determine their metal composition. 17 metals were classified by their generation rates. Generation rates of iron, manganese, potassium and sodium were all above 50mg/min at optimal input energy level. Generation rates of chromium and amorphous silica were 25~50mg/min. At 1~25mg/min level, nickel, titanium, molybdenum, and aluminum were included. Copper, zinc, calcium, lead, magnesium, lithium, and cobalt were generated below 1 mg/min. Generation rates of metal components in fumes were influenced by input energy, types of flux cored wire. Flux cored wire was consisted of outer shell tube and inner flux. Iron, chromium, and nickel were the major components of outer tube. Flux contained iron, chromium, nickel, potassium, sodium, silica, and manganese. The use of flux cored wire can increase the hazards by increasing the amounts of fumes formed relative to that of solid wire. The reason might be the direct transfer of elements from the flux, since the flux is fine power. Ratio of metals to the fume of flux cored wire was lower than that of solid wire because non-metal components of flux were transferred. Total metal content of fumes in flux cored arc welding was 47.4(24.3~57.2) percent that is much lower than that of solid wire, 75.9 percent. We found that generation rates of iron, manganese, chromium and nickel, all well known to cause work related disease to welder, increased more rapidly with increasing input energy than those of fumes. To reduce worker exposure to fumes and hazardous component at source, further research is needed to develop new welding filler materials that decrease both the amount of fumes and hazardous components.

• Journal of Welding and Joining
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• v.30 no.6
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• pp.10-14
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• 2012

Recently the low alloy steel plate made with manganese-molybdenum is used widely in steam drum and separator of the new coal-fired power plant boiler. This material is suitable for the vapor storage of high pressure and high temperature. The high temperature creep strength of Mn-Mo alloy is higher than the carbon plate(SA516) that used in the subcritical pressure boiler. It reduces the thickness of the pressure vessel and makes the lightweight possible. Recently in the power plant boiler operation and production process, the damage has happened frequently in the heat affected zone and base material according to the hydrogen crack and delayed crack. This paper describes the research result about the damage case experienced in the boiler steam drum production process and present the optimum manufacture method for the similar damage prevention of recurrence.

• Journal of the Korean institute of surface engineering
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• v.53 no.6
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• pp.351-359
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• 2020

Formation behavior and properties of PEO (Plasma Electrolytic Oxidation) film on AA2024 were investigated under application of pulsed current as a function of Na3PO4 concentration in 0.05 M Na2SiO3 solution by analyzing voltage-time behavior, in-situ observation of arc generation, observation of surface morphology and measurements of thickness and surface roughness. Arc generation voltage decreased with increasing Na3PO4 concentration. Color difference of PEO films between edge and inner part disappeared by addition of Na3PO4. It was also observed that size of nodules on PEO film decreased with increasing Na3PO4 concentration. Thickness of PEO films formed on AA2024 increased with increasing Na3PO4 concentration. Whereas, surface roughness of PEO films decreased with increasing Na3PO4 concentration up to 0.05 M of Na3PO4 which is attributed to the deceased size of nodules on the PEO films. However, the surface roughness increased with increasing Na3PO4 concentration more than 0.07 M of Na3PO4 which seems to be due to the formation of non-uniform PEO films with smooth surface and large size pores formed by orange-colored big arcs. The experimental results suggest that added sodium phosphate less than 0.2 M in an alkaline silicate solution can contribute to the formation of relatively thick and uniform thickness of PEO films under arc generation voltage lower than 300 V.

• Fire Science and Engineering
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• v.19 no.2 s.58
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• pp.63-68
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• 2005

In this study, the arc dispersion properties were analyzed according to switching of high sensitive type Residual Current Protective Device(RCD) contacts. Arc dispersion and ignition process was taken by high speed imaging system(HSIS). In this experiment, electric lamps(60 W) and heaters(950 W) were connected in parallel as loads. In case of normal RCD, it took about 2.3(ms) from the generation of arc to the extinction of uc. When arc was dispersed in normal RCD, it did not ignite cotton. Whereas, in case of RCD deteriorated by NaCl solution, the range of arc dispersion was wider and the arc lasted for 3.3[ms] more compared to normal RCD. And the arc ignited cotton. In order to prevent accidents caused by RCD, we should be careful of environmental factors, such as dust and humidity, and the parts of RCD should be used as incombustible materials.

• Journal of the Korean Society for Nondestructive Testing
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• v.25 no.2
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• pp.87-94
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• 2005

In recent, Lamb wave has been actively studied for non-destructive testing of plate. Among those studios, laser generation method of focused Lamb wave is expected to have high spatial resolution with advantages of non-contact testing. In this method, the laser beam is illuminated on the surface of object by through an arrayed-arc slit, and then the energy of the generated Lamb wave is concentrated at a focus of arc. This focusing effect improves the spatial resolution, which is dependant on the geometries of arrayed-arc slit. In this paper, the relationships between the parameters of arc-shaped slit and the focusing ability of the generated Lamb wave was investigated by the simulation based parametric study The results show that to improve the focusing effect, radius of illuminated laser, angle of arc and number of arcs must be increased, which minimum radius of arc and distance between arcs(=wavelength) must be decreased. These results are expected to be used as a guide to design the proper shape of slit.

• The Journal of the Petrological Society of Korea
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• v.21 no.3
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• pp.367-383
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• 2012

The Gyeongsang Arc is the most notable of the Korea Arc that is composed of several volcanic arcs trending to NE-SW direction in the Korean peninsula. The Hayang Group has many volcanogenic interbeds of lava flows by alkaline or calc-alkaline basaltic volcanisms during early Cretaceous. Late Cretaceous calc-alkaline andesitic and rhyolitic volcanisms reconstructed the Gyeongsang Arc that consist of thick volcanic strata on the Hayang Group in The Gyeongsang Basin. The volcanisms characterize first eruptions of basaltic and andesitic lavas with small pyroclastics, and continue later eruptions of dacitic and rhyolitic ash-fall and voluminous ash-flow with some calderas and then domes and dykes. During the Early Cretaceous (about 120 Ma), oblique subduction of the Izanagi plate to NNW from N direction results in sinistral strike-slip faults to open a pull-apart basin in back-arc area of the Gyeongsang Arc, in which erupted lava flows from generation of magma by a decrease in lithostatic pressure. Therefore the Gyeongsang Basin is interpreted into back-arc basin reconstructed by a continental rifting. Arc volcanism began in about 100 Ma with exaggeration of the back-arc basin in the Gyeongsang, and then changed violently to construct volcanic arcs. During the Late Cretaceous (about 90 Ma), orthogonal subduction of the Izanagi plate to NW from NNW direction ceased development of the basin to prolong violent volcanisms.

• Journal of Powder Materials
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• v.10 no.1
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• pp.51-56
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• 2003

To investigate the effect of the parameters of the plasma arc discharge process on the particle formation and particle characteristics of the iron nano powder, the chamber pressure, input current and the hydrogen volume fraction in the powder synthesis atmosphere were changed. The particle size and phase structure of the synthesized iron powder were studied using the FE-SEM, FE-TEM and XRD. The synthesized iron powder particle had a core-shell structure composed of the crystalline $\alpha$-Fe in the core and the crystalline $Fe_3O_4$ in the shell. The powder generation rate and particle size mainly depended on the hydrogen volume fraction in the powder synthesis atmosphere. The particle size increased simultaneously with increasing the hydrogen volume fraction from 10% to 50%, and it ranged from about 45nm to 130 nm.

• Journal of Welding and Joining
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• v.21 no.6
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• pp.26-32
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• 2003

Arc welding process has indicated that it suffers from many flaws. It's because requirement of products is diverse and factors which affects the quality is also various. Therefore, in order to stabilize the welding process, it is important to choose a proper welding machine for the each process, and to evaluate the welding process capability of each machine. In this study, rational and simple index to evaluate the welding machine was set the coefficient of resistance variation through the arc stability examination such as spatter generation weight and bead configuration uniformity etc. And the method to evaluate the process capability index was developed by application of 6$\sigma$.

• Proceedings of the KIPE Conference
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• 1998.07a
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• pp.180-184
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• 1998

Recently the performance of CO2 arc welding machine has been advanced significantly through the adoption of inverter circuit topology which made it possible to control the waveform of welding current and thus to suppress the spatter generation. However, the optimum waveform is still uncertain. As a first step for figuring out the promising waveforms, this study was performed to set-up the experimental system for studying the effect of waveform variables. The overal system is controlled digital controller using single chip microprocessor of 80C196KC. As a result of performance test of this system, it was demonstrated all of the waveform variables could be set individually and the generated spatter is reduced compare to conventional inverter arc welding machine.