• 전력전자학회:학술대회논문집
• /
• 전력전자학회 1998년도 Proceedings ICPE 98 1998 International Conference on Power Electronics
• /
• pp.1012-1016
• /
• 1998

According to the adoption of inverter circuit topology for welding machine area, the improvement of welding performance can be achieved. However conventional CO2 inverter arc welding machine uses the constant voltage characteristics. So the metal transfer is performed under unoptimum condition in the sence of spatter generation. In this paper the new control algorithm is proposed for welding machine, which is the instantaneous output current control method using single chip microprocessor. But the optimum waveform of welding current is still uncertain, as a first step for figuring out the optimized waveforms, this study was performed. And as a result of performance test of the proposed system, it was demonstrated that all of the waveform variation parameter could be set individually and the generated spatter is reduced compared to conventional inverter arc welding machine.

• 한국생산제조학회지
• /
• 제23권6호
• /
• pp.618-623
• /
• 2014

This study, analyzed the waveform and mechanical properties of flux cored arc Welding on SM45C. $CO_2$ 10% + Ar 90% shows the lowest standard deviation and shunt ratio at which the arc was most stable. $CO_2$ 10% + Ar 90% is equal to $CO_2$ 20% + Ar 80%. therefore, $CO_2$ 20% + Ar 80% is the best of mixture gases. The hardness test result for the gas mixture ratio of $CO_2$ 10% + Ar 90% was HV 249.7 which is the highest measured value. According to tensile test results, the tensile strength increased with increasing Ar in the mixture gas. This was because of the inertness of the argon, which does not combine with other elements, causing $CO_2$ to combine with pearlite and ferrite and decreasing the maximum tensile strength. Microstructural examination results show that with increasing Ar, ferrite generation decreases while the mild microstructure increases which influences the hardness.

• 한국분말재료학회지
• /
• 제20권6호
• /
• pp.411-424
• /
• 2013

In this study, the synthesis of nickel nanoparticles and copper nanospheres for the potential applications of MLCC electrode materials has been studied by plasma arc evaporation method. The change in the broad distribution of the size of nickel and copper nanopowders is successfully controlled by manifesting proper mixture of gas ambiance for plasma generation in the size range of 20 to 200 nm in diameter. The factors affecting the mean diameter of the nanopowder was studied by changing the composition of reactive gases, indicating that nitrogen enhances the formation of larger particles compared to hydrogen gas. The morphologies and particle sizes of the metal nanoparticles were observed by SEM, and ultrathin oxide layers on the powder surface generated during passivation step have been confirmed using TEM. The metallic FCC structure of the nanoparticles was confirmed using powder X-ray diffraction method.

• 대한전기학회논문지:전기기기및에너지변환시스템부문B
• /
• 제48권5호
• /
• pp.257-263
• /
• 1999

Recently the performance of CO2 arc welding machine has been advanced significantly through the adoption of inverter circuit topology which made it possible to control the waveform of welding current and thus to suppress the spatter generation. However, the optimum waveform is still uncertain. As a first step for figuring out the promising waveforms, this study was performed to set-up the experimental system for studying the effect of waveform variables, The system designed in this study is a digital controller using single chip microprocessor of 80C196KC. As a result of performance test of this system, it was demonstrated all of the waveform variables could be set individually and the resultant waveforms appeared to be pretty much the same as the intended one.

• 대한용접접합학회:학술대회논문집
• /
• 대한용접접합학회 2004년도 추계학술발표대회 개요집
• /
• pp.171-173
• /
• 2004

Electromagnetic force is one of the most important factor that effect on metal transfer mode, short-circuit rate, spatter generation rate and mechanical properties of weld metal etc. Also, shielding gas and welding current have influence on metal transfer mode in GMAW. In this paper, different ways for external electromagnetic forces are applied by attaching cylindrically rounded conducting wire solenoid on touch tip holding. With the applied electromagnetic field, the arc transfer mode changes from normal mode to rotating mode and spatter generation decreased in electromagnetic fields(N-pole). In MIG welding, the influences of electromagnetic force on the spatter generation showed different tendency as in the $CO_2$ welding. It is possible reasons were discussed.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 1997년도 춘계학술대회 논문집
• /
• pp.405-409
• /
• 1997

Voronoi diagrams are applied in varios field such as NC toolpath generation, VLSI design and robot path planning because of their geometric charcteristics. In this paper, Voronoi diagrams are introduced on polygon constructed by line segments only and with constant offset. Bisector curves for two arbitrary objects, which is the combination of line segment and arc, are defined as parametric fuction where the parameter is used as offset. Offset curves are applied on the generation of laser scanning path for the stereolithography and shows a good result from several examples.

• 대한전기학회:학술대회논문집
• /
• 대한전기학회 2008년도 제39회 하계학술대회
• /
• pp.948-949
• /
• 2008

In this paper, an effect on power conversion unit in next generation high-speed train by loss of contact between a contact wire and pantograph supplied electrical power to high-speed train are investigated. One of the most important needs accompanied by increasing the speed of high-speed train is reduced that arc phenomenon by loss of contact brings out EMI. To analysis of conducted EMI source on powering mode of next generation high-speed train, it is necessary electrical modeling system between the contact wire and the pantograph according with loss of contact. Therefore analytical model of a contact wire and a pantograph is constructed to simulate the behaviour of loss of contact. The reliability of the modeling system is verified by simulation implementation on loss of contact.

• 대한전기학회:학술대회논문집
• /
• 대한전기학회 1999년도 하계학술대회 논문집 E
• /
• pp.2242-2244
• /
• 1999

Recently, An important research field of pulsed power is high voltage, high power generation with exploding wire opening switch. Another point of view exploding wire effects have been researched for generation of the pulsed high pressure shock wave. Theoretical considerations of the shock pressure generation along with experiment results are presented in this paper and. Some experimental results of hard rock fracturing show the possibilities of commercial using.

• 한국정밀공학회지
• /
• 제14권11호
• /
• pp.77-83
• /
• 1997

This work is concerned with the algorithm of generating a new circular are interpolation. This research presents a new biarc curve fitting that is a circular interpolation method based on a triarc curve fitting. The triarc method, where a segment span is composed of three circular arcs, using maximum error estimation has the advantage of generating arc splines easily to a given tolerance. The new biarc method is called when the adjacent radii are the same in the same in the triarc method. In generating the machining data for various cam curves in CNC machining with the biarc method and the new biarc method, the latter accomp- lished faster NC-code generation, shorter NC-code block formation and machined the same cam profile more efficiently.

• 한국산업보건학회지
• /
• 제16권3호
• /
• pp.254-263
• /
• 2006

Manganese has a role as both toxic and essential in humans. Manganese is also an essential component in the welding because it increases the hardness and strength, prevents steel from cracking of welding part and acts as a deoxidizing agent to form a stable weld. In this study, manganese generation rate and its content was determined in flux cored arc welding on stainless steel. Domestic two products and foreign four products of flux cored wires were tested in the well designed fume generation chamber as a function of input power. Welding fume was measured by gravimetric method and metal manganese was determined by inductively coupled plasma-atomic emission spectrophotometer. The outer shell of the flux cored wire tube and inner flux were analyzed by scanning electron microscopy to determine their metal compositions. Manganese generation rate($FGR_{mn}$) was increased as the input power increased. It was 16.3 mg/min at the low input power, 38.1 mg/min at the optimal input power, and up to 55.4 mg/min at the high input power. This means that $FGR_{mn}$ is increased at the work place if welder raise the current and/or voltage for the high productivity. The slope coefficient of $FGR_{mn}$ was smaller than that of the generation rate of total fume(FGR). Also, the correlation coefficient of $FGR_{mn}$ was 0.65 whereas that of FGR is 0.91. $FGR_{mn}$ was equal or higher in the domestic products than that of the foreign products although FGR was similar. From the electron microscopic analytical data, we concluded that outer shell of the wire was composed mainly of iron, chromium, nickel and less than 1.2 % of manganese. There are many metal ingredients such as iron, silica, manganese, zirconium, titanium, nickel, potassium, and aluminum in the inner flux but they were not homogeneous. It was found that both $FGR_{mn}$ and content of manganese was higher and more varied in domestic flux cored wires than those of foreign products. To reduce worker exposure to fumes and hazardous component at the source, further research is needed to develop new welding filler materials that improve the quality of flux cored wire in respect to these points. Welder should keep in mind that the FGR, $FGR_{mn}$ and probably the generation rate of other hazardous metals were increased as the input power increase for the high productivity.