• Title/Summary/Keyword: application of AE

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Study on the Comparison of Piezoelectric Property of Acoustic Sensor for Valve Leak Diagnosis (밸브누설 진단용 PZT 및 Pb-Free 음향센서의 압전특성 비교 연구)

  • Lee, Sang-Guk;Park, Sung-Keun
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3383-3388
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    • 2007
  • To compare the sensor performance of AE leak diagnosis system which can measure valve leak conditions, AE activities such as RMS voltage level, AE signal trend, leak rate degree according to AE database, FFT spectrum were measured on valve of the simulated test system for power plant. AE activities were recorded and analyzed from various operating conditions including different temperature, pressure difference, valve size and fluid using both piezoelectric acoustic emission sensor and Pb-Free acoustic emission sensor. The results of this study are utilized to select the type of sensors, the frequency band for filtering and thereby to improve the signal-to-noise ratio for diagnosis or monitoring of valves in operation. As the final result of application study above, portable type leak diagnosis system by AE was developed. The outcome of the study can be definitely applied as a means of the diagnosis or monitoring system for energy saving and prevention of accident for power plant valve.

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Nondestructive Testing and Applications for Integrity Assessment of Power Plant Facilities by Acoustic Emission Technology - Part 1 : The Theory of Acoustic Emission Technology(I) - (발전설비 건전성평가를 위한 음향방출 비파괴검사 적용기술 - 제1편 : 음향방출 비파괴검사기술 이론(I) -)

  • Lee, S.G.
    • Journal of Power System Engineering
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    • v.9 no.1
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    • pp.5-13
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    • 2005
  • Acoustic emission(AE) is defined as the transient elastic waves thar are generated by the rapid release of energy. The advantage of AE is that very early crack growth can be detected well before a highly stressed component may fail. At present, an exact diagnosis is the most reliable means for determining the soundness of structures during power plant operations. AE monitoring has been applied successfully in power plants to determine mechanical problems, pressure vessel integrity and external valves leaks, vacuum leaks, the onset of cavitation in pumps and valves, the presence of flow(or no flow) in piping and heat exchange equipment, etc. Acoustic emission(AE) technology has recently strengthened its application base, and practitioners' understanding of the technique's fundamentals. This paper introduces the methods of a survey and assessment on AE monitoring applications in nuclear, fossil and hydraulic power plant. The main objective of this paper was to obtain information on various applications of AE technology in power plant.

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Tool Condition Monitoring using AE Signal in Micro Endmilling (마이크로 엔드밀링에서 AE 신호를 이용한 공구상태 감시)

  • Kang Ik Soo;Jeong Yun Sik;Kwon Dong Hee;Kim Jeon Ha;Kim Jeong Suk;Ahn Jung Hwan
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.1 s.178
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    • pp.64-71
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    • 2006
  • Ultraprecision machining and MEMS technology have been taken more and more important position in machining of microparts. Micro endmilling is one of the prominent technology that has wide spectrum of application field ranging from macro parts to micro products. Also, the method of micro-grooving using micro endmill is used widely owing to many merit, but has problems of precision and quality of products due to tool wear and tool fracture. This investigation deals with state monitoring using acoustic emission(AE) signal in the micro-grooving. Characteristic evaluation of AE raw signal, AE hit and frequency analysis for condition monitoring is presented. Also, the feature extraction of AE signal directly related to machining process is executed. Then, the distinctive micro endmill state according to the each tool condition is classified by the fuzzy C-means algorithm.

Wear Characteristic of Diamond Burs in Dentistry (치과용 다이아몬드 버의 마멸 특성)

  • 이근상;임영호;권동호;최만용;김교한;최영윤
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.80-84
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    • 1996
  • This paper aims at reviewing the Possibility application over normal or abnormal, detection used by AE and the wear characteristics of grinding process. In this study, when diamond bur in dentistry with chosen grinding conditions were tuned at grinding. The variation of grinding resistance and hE signal is detected by the use of AE measuring system. The tests are carried out in accordance with diamond burs and workpiece; arcyl and bovine. According to the experiment results, the following can be expected; AE has the possibility to detect the state normality and abnormality. However, the grinding resistance measuring can find it difficult to detect it. It can be accurately excerpted from AE occurrence pattern in contact start point of diamond bur and bovine, grinding condition and derailment point. It is known that AE$\_$rms/ is well compatible with grinding resistance. According to the increase of the material removal rate, the specific energy of the diamond bur is inclined to decrease and the grinding resistance has a tendency to increase.

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Grinding Characteristics of Diamond Burs in Dentistry (치과용 다이아몬드 버의 연삭가공 특성)

  • Lee, Keun-Sang;Lim, Young-Ho;Kwon, Dong-Ho;Choi, Man-Yong;Kim, Kyo-Han;Choi, Young-Yun
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.12
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    • pp.66-72
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    • 1997
  • This paper aims at reviewing the possibility application over normal or abnormal, detection used by AE and the wear characteristics of grinding process. In this study, when diamond bur in dentistry with chosen grinding conditions were tuned at grinding. The variation of grinding resistance and AE signal is detected by the use of AE measuring system. The tests are carried out in accordance with diamond burs and workpiece: arcyl and bovine. According to the experiment results, the following can be expected: AE has the possibility to detect the state normality and abnormality. Hpwever, the grinding resistance measuring can find it difficult to detect it. It can be accurately excepted from AE occurrence pattern in contact start point of diamond bur and bovine, grinding condition and derailment point. It is known that AErms is well compatible with grinding resistance. According to the increase of the material removal rate, the specific energy of the diamond bur is inclined to dectease and the grinding resistance has a tendency to increase.

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Study on Improvement of the Piezoelectric Properties of Acoustic Emission Sensor to be Used for Superconducting Application Systems (초전도 응용기기 안정성 진단을 위한 AE센서용 압전소자의 성능개선 연구)

  • Kim, K.J.;Kim, J.H.;Song, J.B.;Paik, J.H.;Jang, J.Y.;Ko, T.K.;Lee, H.G.
    • Progress in Superconductivity and Cryogenics
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    • v.12 no.3
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    • pp.44-48
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    • 2010
  • Acoustic emission (AE) signal from an HTS tape has a low signal to noise ratio, due to the large amount of noise caused by the boiling of the liquid cryogen or mechanical vibration from the cryo-cooler. In an attempt to improve the sensitivity of the AE sensor, $Pb(Zr_{0.54}Ti_{0.46})O_3$ + 0.2 wt% $Cr_2O_3$ + 1.0 wt.% $Nb_2O_5$ ceramics sintered at $1200^{\circ}C$ was synthesized. In addition, the resonance ($f_r$) and anti-resonance frequencies ($f_a$) were measured using the specimens with various thicknesses (1.0, 1.5, 2.0, 2.5 and 3.0 mm). According to the test results, large AE signals with high frequencies were obtained from the AE sensor fabricated using a piezoelectric disc with a thinner thickness.

Application of AE for Fracture Behavior Evaluation of Carbon-fiber/SiC Reinforced Plastic Composites

  • Ryu, Yeong Rok;Kwon, Oh Heon
    • Composites Research
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    • v.30 no.5
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    • pp.267-272
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    • 2017
  • In this study, SiC powder was added to twill woven carbon fiber reinforced plastic (CFRP) composites to improve its mechanical properties. An acoustic emission (AE) frequency analysis method was suggested for the prediction of failure behaviors. Tensile tests were conducted and the fracture characteristics of each component of the SiC reinforced composite were evaluated using AE. The results showed that SiC powder improved the strength of twill woven CFRP composites and the fracture behavior of the SiC reinforced CFRP composite and its crack extension could be effectively evaluated on the basis of the specific AE frequency bands which are 100 to 228 kHz and 428 to 536 kHz upon the resin failure and 232 to 424 kHz due to addition of SiC powder and 576 to 864 kHz at the fiber breakage.

Monitoring of Chatter Vibration by Frequency analysis of AE & Force Signals (AE 및 Force 신호의 주파수분석에 의한 Chatter 진동의 감시)

  • 조대현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.14-19
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    • 2000
  • A machine tool has some serous stability problem in the from of tool chatter during the cutting process. Chatter vibration deteriorates the surface finish, reduce tool and machine life, accelerate machine tool system component wear, and may lead to an unacceptable noise sound in the working environment. In this study, in order to moni색 of the chatter vibration on the cutting process, the behavior of spectral density of AE signal and principal cutting force signal has been investigated. Furthermore, its reliability from obtained the results has been studied to evaluate and confirm the proposed method with the application procedure and the experimental results.

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SENSORS IN DEVURRING AUTOMATION

  • Lee, Seoung-Hwan
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1999.10a
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    • pp.560-564
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    • 1999
  • Burr sensing for burr size measurement and deburring process control is one of the essential elements in an automated deburring procedure. This paper presents the implementation of capacitance sensing and acoustic emission (AE) to deburring. The first application is the "on-line" measurement of burrs using a capacitance sensor. A non-contact capacitance gauging sensor is attached to an ultra precision milling machine which was used as a positioning system. The setup is used to measure burr profiles along machined workpiece edges. The proposed scheme is shown to be accurate, easy to setup, and with minor modifications, readily applicable to automatic deburring processes. As the second example, AE signals were sampled and analyzed for the sensor feedback of a precision deburring process - laser deburring -. The results, such as the sensitivity of AE signals to burr shapes and edge detection capability show a clear correlation between physical process parameters and the AE signals. A subsequent control strategy for deburring automation is also briefly discussed.

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Application of Acoustic Emission Technique for Crack Source Location Search in Plain Concrete (무근 콘크리트에서 균열 발생원 탐사를 위한 AE 기법의 적용)

  • 한상훈;이웅종;조홍동;김동규
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.04a
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    • pp.793-798
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    • 1999
  • This study was conducted to evaluate structural integrity and crack source location of plain concrete beams using acoustic emission. Three point bending tests were carried out plain concrete specimen under cyclic loadings. The variable is W/C of concrete. From the tests it was shown that a breakdown of the kaiser effect and high AE activities during unloading could be effective indices to estimate the level of deterioration in plain concrete structures. The time and location and propagation of crack could be easily determined by monitoring AE, which concludes that AE technique can be a very useful tool to evaluate structural integrity of concrete plain beams.

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