• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.10a
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• pp.178-182
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• 2008

Automotive manufacturers lay their eyes on the new manufacturing technologies because of the strengthened competition. Among them, a simultaneous forming is one of the innovative forming technologies to be able to reduce production time and cost. Several parts can be simultaneous manufactured by process, while the conventional stamping demands the same number of die sets with the number of parts. In this study, the automotive front side member was manufactured by the simultaneous forming. The position and the size of initial blank were determined by forming analysis and try-outs, and the blank movement during the forming was controlled by introducing the pilot pin.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2003.05a
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• pp.283-287
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• 2003

In recent years, design of an optimal blank shape is very important for sheet metal forming process in the automobile industry because the raw material cost rate is significant part in the automobile industry. With the design of an optimal blank shape, the engineer can protect a blank from an excessive holding force to improve the quality and reduce the ratio of material scrap. Therefore design of an optimal blank shape is inevitable in sheet metal forming process. However, if it causes a complicated shape of blank, it may be difficult to do the blank layout optimally. In this study, we developed software of optimal blank layout connected with the software of optimal blank shape design which was created in the past by the present authors. And by using these softwares, we would like to present the method in order to get optimal utilization ratio easily and precisely within short time for the sequence of works from design to blank layout.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.21 no.7
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• pp.1141-1148
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• 1997

In the stamping industry the blank shape to be stamped into a designed shape has been conventionally determined from the try out process by the press engineers. The work needs a lot of time and thus leads a loss of productivity. In this study boundary element method for 2-dimensional potential problem was used to design optimum blank shapes for irregular press forming. Here we assumed that the blank is controlled by blank holder only and material flow at blank holder was under potential flow. The developed PC code for designing the optimum blank shape shows that the blank shapes for optimal drawing can be calculated within a few minute in pentium PC and the calculated shapes agree well with the experiments. However the application of this method is constrained only to the pressed product with flat bottom.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2001.10a
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• pp.81-84
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• 2001

An inverse finite element approach is employed for more capability to design the optimum blank shape from the desired final shape with small amount of computation time and effort. In some drawing or stamping simulation with inverse method, it is difficult to apply inverse scheme due to the large aspect ratio or steep vertical angle of inclination. The reason is that initial guesses are hard to make out with present method for those cases. In this paper, a direct mesh marring scheme to generate initial guess on the sliding constraint surface described by finite element patches is suggested for one step inverse analysis to calculate initial blank shape. Radial type mapping is adopted for the simulation of rectangular cup drawing process with large aspect ratio and parallel type mapping for the simulation of S-Rail forming process with steep vertical angle of inclination.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2006.05a
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• pp.304-307
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• 2006

A plane stress yield function YLD2000(Yoon et al., 2000) is applied to the finite element analysis S/W Z-Stamp because it is required to conduct proper consideration of aluminum alloy which has anomalous behavior. In the previous study, verification of the yield function and developed S/W is implemented. In this paper, two real parts of automobile body are additionally considered to verify the validity of Z-Stamp. The one is the benchmark problem #2 of Numisheet 2005 and the other is a small member part. In case of benchmark problem, formability simulation result and try-out result are compared with each other. In case of the small member part, formability analysis is implemented to predict the problem during the developing time.

• The Journal of Korean Institute of Communications and Information Sciences
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• v.34 no.1B
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• pp.86-97
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• 2009

RTLS is a system for automatically locating and tracking people and objects. The TDOA-based RTLS determines the location of the tag by calculating the time differences of a signal received from the tag. In TDOA-based RTLS, time synchronization is essential to calculate the time difference between readers. This paper presents a precision time synchronization method for TDOA-based RTLS over IEEE 802.15.4. In order to achieve precision time synchronization in IEEE 802.15.4 radio, we analyzed the error factors of delay and jitter. We also deal with the implementation of hardware assisted time stamping and the Kalman filtering method to minimize the error factors. In addition, this paper described the experiments and performance evaluation of the proposed precision time synchronization method in IEEE 802.15.4 radio. The results show that the nodes in a network can maintain their clocks to within 10 nanoseconds offset from the reference clock.

• Journal of the Korean Society for Precision Engineering
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• v.25 no.1
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• pp.171-177
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• 2008

The characteristics of sheet metal process are little loss of material during process, the short processing time and the excellent price and strength. It has been widely used in autobody, electronic components, aircraftbody, etc. Lancing is a press operation in which a single-line cut or slit is made on part way across the strip stock, without removing any metal. In this paper, we examined the validity of finite element method analysis on the automobile CTR-PLR -L/R stamping process by using the lancing engineering method. As a result, it has shown that the proper lancing engineering method could prevent fracturing by improving sheet metal flow.

• The Journal of Korean Institute of Communications and Information Sciences
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• v.38C no.2
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• pp.141-154
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• 2013

The technology of precise time-synchronization between signal receive devices for separation distance operation can be a key point for the technology with TDoA-based system. We propose a new method for the higher accuracy of system's time-synchronization in this paper, which uses OCXO and DPLL with high accuracy to achieve phase synchronization at 1 pps (pulse per second) of signal. And the method receive time value from a GPS satellite. Essentially, the performance of GPS with high accuracy refers to long-term frequency stability for its reliability. As per the characteristic, as the GPS timing signals are synchronized continuously, the accuracy of time-synchronization gets improved proportionally. Therefore, if the time synchronization is accomplished, the accuracy of the synchronization can be up to 0.001 ppb (part per billion). Through the improved accuracy of the time-synchronization, the measurement error of TDOA-based location detection technology is evaluated. Consequently, we verify that TDoA-based location measurement error can be greatly improved via using the improved method for time-synchronization error.

• Advances in aircraft and spacecraft science
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• v.3 no.1
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• pp.29-43
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• 2016

Composite materials are rapidly gaining popularity as an alternative to metals for structural and load bearing applications in the aerospace, automotive, alternate energy and consumer industries. With the advent of thermoplastic composites and advances in recycling technologies, fully recyclable composites are gaining ground over traditional thermoset composites. Stamp forming as an alternative processing technique for sheet products has proven to be effective in allowing the fast manufacturing rates required for mass production of components. This study investigates the feasibility of using the stamp forming technique for the processing of thermoplastic, recyclable composite materials. The material system used in this study is a self-reinforced polypropylene composite material (Curv$^{(R)}$). The investigation includes a detailed experimental study based on strain measurements using a non-contact optical measurement system in conjunction with stamping equipment to record and measure the formability of the thermoplastic composites in real time. A Design of Experiments (DOE) methodology was adopted to elucidate the effect of process parameters that included blank holder force, pre heat temperature and feed rate on stamp forming. DOE analyses indicate that feed rate had negligible influence on the strain evolution during stamp forming and blank holder force and preheat temperature had significant effect on strain evolution during forming.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2000.10a
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• pp.124-127
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• 2000

The finite element analyses of the wrinkling initiation and growth in the sheet metal forming process provide the detailed information about the wrinkling behavior of sheet metal. The direct analyses of the wrinkling initiation and growth, however, bring about a little difficulty in complex industrial problems because it needs large memory size and long computation time. For the description of wrinkling growth, the mesh elements should be sufficiently small and the size of finite element matrix becomes large. In the static implicit finite element method therefore, the direct analysis of wrinkling growth in a complex sheet metal forming process is rather difficult. From the industrial viewpoint of tooling design, the readily available information of possibility and location of wrinkling is sometimes more preferable to the detailed time-consuming information. In the present study, therefore, the wrinkling factor that shows locations and relative possibility of wrinkling initiation is proposed as a convenient tool of relative wrinkling estimation based on the energy criterion. The location and relative possibility of wrinkling initiation are predicted by calculating the wrinkling factor in various sheet metal forming processes such as cylindrical cup deep drawing, spherical cup deep drawing, and elliptical cup deep drawing. The wrinkling factor is also implemented in the analysis of the door inner stamping process to predict wrinkling.