• 제목/요약/키워드: amine process

검색결과 179건 처리시간 0.046초

폴리우레탄 패드 공정에서의 원료물질 대체에 따른 근로자 노출저감 사례 (A Case of Workers' Exposure Reductions for Chemicals in a Polyurethane Pad Process through the Substitution of Raw Materials)

  • 장재길;박현희
    • 한국산업보건학회지
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    • 제24권3호
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    • pp.281-292
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    • 2014
  • Objectives: The aim of this case study is to verify the chemical exposure reductions for various chemicals by substituting the ingredients of raw materials in a polyurethane(PU) foaming industry. The PU foaming process was making various passenger car seats from chemicals such as toluene diisocinate(TDI), methylene bisphenyl isocyanate(MDI) and polyols. Methods: Basic process data and workers' health effects could be gathered by interviewing managers and reviewing previous exposure monitoring data. Amine, aldehyde and isocyanate chemicals were analyzed following the NIOSH-NMAM. Area sampling methods rather than personal sampling were introduced for this field investigation. Results: Two amines, triethylene diamine(TEDA) and N,N,N',N'-Tetramethyl-1,6- hexanediamine(TMHDA) were identified in raw polyol, cured PU foam and air. The average concentrations of TEDA and TMHDA showd less than 1 ppm by area sampling; however, that caused halovision among workers in PU-PAD process. Aldehydes and isocyanates were detected in the air while the concentrations were relatively low compare to occupational exposure limits. Successful raw material substitution from nonreactive amine to reactive amine could reduces air-borne amine and aldehyde levels by about 70%. Halovision had been disappeared successfully in the process. Conclusions: Several amines caused halovision among workers in PU-PAD process, especially during summer season in spite of relatively low levels. Combination of reactive amines into urethane foam could reduced vapor generation into air, which resulted in the elimination of eye troubles in the process.

열 안정성 염 제거장치를 고려한 아민 재생 공정 최적화 전략 (Optimization Strategies for Amine Regeneration Process with Heat-Stable Salt Removal Unit)

  • 이제성;임종훈;조형태;김정환
    • 공업화학
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    • 제31권5호
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    • pp.575-580
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    • 2020
  • 본 연구에서는 열 안정성 염 제거장치가 추가된 아민 재생 공정을 모사하고, 폐수 량, 열 안정성 염 제거 량, MDEA(methyl diethanolamine) 손실량을 고려한 최적 운전조건 도출 전략을 제시하였다. 산성 가스를 흡수 및 탈거하는 아민 재생공정에서 열 안정성 염은 공정 장비 및 아민 용액의 흡수 효율을 저해한다. 열 안정성 염 제거 방법 중 하나인 이온교환수지법은 NaOH와 같은 강 염기성 용액을 사용하여 중화반응을 통해 염을 제거시키는 방법이다. 공정 모델링 과정에서 산성 가스의 탈거 과정은 Radfrac 모델을 사용했고, 반응의 평형상수는 Gibbs 자유에너지를 사용하여 계산하였다. 탈거된 아민 용액의 일부는 열 안정성 염 제거 장치로 들어가게 되고, 제거 장치는 중화반응을 이용한 Rstoic 모델을 사용하였다. 실제 운전데이터와 시뮬레이션 결과를 비교하여 검증하였고, 제거 장치로 들어가는 질량 유량을 조절하여 사례연구를 하고 최적 운전 조건을 제시하였다.

0.1 MW급 연소후 습식아민 CO2 포집 Test Bed 공정개선효과 검증 (Process Improvement and Evaluation of 0.1 MW-scale Test Bed using Amine Solvent for Post-combustion CO2 Capture)

  • 박종민;조성필;임태영;이영일
    • KEPCO Journal on Electric Power and Energy
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    • 제2권1호
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    • pp.103-108
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    • 2016
  • Carbon Capture and Storage technologies are recognized as key solution to meet greenhouse gas emission standards to avoid climate change. Although MEA (monoethanolamine) is an effective amine solvent in $CO_2$ capture process, the application is limited by high energy consumption, i.e., reduction of 10% of efficiency of coal-fired power plants. Therefore the development of new solvent and improvement of $CO_2$ capture process are positively necessary. In this study, improvement of $CO_2$ capture process was investigated and applied to Test Bed for reducing energy consumption. Previously reported technologies were examined and prospective methods were determined by simulation. Among the prospective methods, four applicable methods were selected for applying to 0.1 MW Test Bed, such as change of packing material in absorption column, installing the Intercooling System to absorption column, installing Rich Amine Heater and remodeling of Amines Heat Exchanger. After the improvement construction of 0.1 MW Test Bed, the effects of each suggested method were evaluated by experimental results.

Minimization of Energy Consumption for Amine Based CO2 Capture Process by Process Modification

  • Sultan, Haider;Bhatti, Umair H.;Cho, Jin Soo;Park, Sung Youl;Baek, Il Hyun;Nam, Sungchan
    • 에너지공학
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    • 제28권4호
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    • pp.13-18
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    • 2019
  • The high energy penalty in amine-based post-combustion CO2 capture process is hampering its industrial scale application. An advanced process is designed by intensive heat integration within the conventional process to reduce the stripper duty. The study presents the technical feasibility for stripper duty reduction by intensive heat integration in CO2 capture process. A rigorous rate-based model has been used in Aspen Plus® to simulate conventional and advanced process for a 300 MW coal-based power plant. Several design and operational parameters like split ratio, stripper inter-heater location and flowrate were studied to find the optimum values. The results show that advanced configuration with heat integration can reduces the stripper heat by 14%.

꽁치과메기의 건조조건에 따른 Amine의 변화 (Changes in Amine Constituents of Kwamaege Flesh by Different Drying for Pacific Saury, Cololabis saira)

  • 오승희;김덕진;최경호
    • 한국식품영양학회지
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    • 제11권1호
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    • pp.20-25
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    • 1998
  • 건조과정 중의 amine의 함량 변화는 초기건조 온도의 상승으로 DMA와 TMA의 함량이 건조 9일째까지 급격히 증가하였고, 인공건조의 경우가 자연건조보다 DMA, TMA 함량이 낮게 나타났다. TMAO의 경우, 건조과정 중 분해되어 함량이 감소되어 DMA, TMA 함량과 역상관계를 보였다. DMA와 TMA의 생성은 건조과정에서 생성되고 있으며 유통과정에서 더욱 많이 발생된 것으로 사료되므로 유통에 따른 유해성 문제점을 심각하다고 판정되므로 유통방법 개선이 필요하다고 생각된다.

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수소생산 공정에서의 이산화탄소 포집 (CO2 Capture from the Hydrogen Production Processes)

  • 홍연기
    • 융복합기술연구소 논문집
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    • 제12권1호
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    • pp.19-23
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    • 2022
  • Interest in hydrogen production to respond to climate change is increasing. Until now, hydrogen has been mainly produced through the SMR (Steam Methane Reforming) process using natural gas. A large amount of CO2 is emitted in the hydrogen production process through SMR, and the gas flow including CO2 generated in the SMR process has different characteristics for each emission source, so it is important to apply a suitable CO2 capture process. In the case of PSA tail gas or synthesis gas, the applicability of an amine-based process has been confirmed or demonstrated close to a commercial level. However, in the case of the flue gas generated from the reformer, it is still difficult to apply the conventional amine-based process because the partial pressure of CO2 is relatively low. Energy-saving innovative absorbents such as phase separation absorbents can be a solution to these difficulties.

Preparation of Amine-epoxy Adducts(AEA)/Thin Multiwalled Carbon Nanotubes (TWCNTs) Composite Particles using Dry Processes

  • Jung, Hyun-Taek;Cho, Young-Min;Kim, Tae-Ho;Kim, Tae-Ann;Park, Min
    • Carbon letters
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    • 제11권2호
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    • pp.107-111
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    • 2010
  • We prepared the amine epoxy adducts (AEA)/thin multiwalled carbon nanotubes (TWCNTs) composite particles using nonsolvent based methods including dry mechano-chemical bonding(MCB) process and supercritical fluid (SCF) process. The resulting TWCNTs/AEA composite particles have been used as curing agents for urethane modified bispheol A type epoxy resin. The thermal, thermomechanical properties of the epoxy resins cured with TWCNTs/AEA composite particles were measured by DMA and the dispersion of CNT was characterized by SEM. Because of high degree of CNT dispersion, thermal and mechanical properties of the epoxy resin cured with TWCNTs/AEA composite particles prepared by SCF process are better than those cured with mechano-chemically prepared TWCNTs/AEA composite particles.

습식제련공정에 의한 석유화학 폐촉매로부터 니켈의 회수 (Recovery of Nickel from Spent Petroleum Catalyst by Hydrometallurgical Process)

  • 김종화;송주영;양석진;전성균
    • 한국응용과학기술학회지
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    • 제27권3호
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    • pp.273-281
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    • 2010
  • Nickel recovery method was studied by the wet process from the catalyst used in hydrogenation process. Nickel content in waste catalyst was about 16%. At the waste catalyst leaching system by the alkaline solution, selective leaching of nickel was possible by amine complex formation reaction from ammonia water and ammonium chloride mixed leachate. The best leaching condition of nickel from mixed leachate was acquired at the condition of pH 8. LIX65N as chelating solvent extractant was used to recover nickel from alkaline leachate. The purity of recovered nickel was higher than 99.5%, and the whole quantity of nickel was recovered from amine complex.

건식코팅장치를 이용하여 제조한 NH2-HNT를 충진재로 응용한 에폭시 복합체의 기계적 물성 향상 (Improvement of Mechanical Properties of Epoxy Composites Using NH2-HNT Manufactured by Dry Coating Device as Filler)

  • 김문일
    • 한국산업융합학회 논문집
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    • 제27권2_2호
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    • pp.371-375
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    • 2024
  • Epoxy resins are widely used in various fields due to their high adhesion, mechanical strength, and solvent resistance. However, as the volume decreases during the hardening process and the cooling process after hardening, stress is generated and when an external force is applied, the brittle material exhibits destruction behavior. To complement this, research has been conducted using inorganic nanofillers such as halloysite nanotube(HNT). HNT has a nanotube structure with the chemical formula of Al2Si2O5(OH)4·nH2O and is a natural sediment of aluminosilicate. It has been used as additive to improve the mechanical properties of epoxy composites with exchange of amine group as a terminal functional group. In order to simplify complicated procedures of common wet method, a dry coating machine was designed and used for amine group exchange in previous research. In this study, they were applied as filler in epoxy composites, and mechanical properties such as tensile strength and flexural strength of composites were examined.

HAZOP 기법을 이용한 이산화탄소 분리 공정 위험성 평가 및 안전도 향상 전략 (HAZOP Study for Risk Assessment and Safety Improvement Strategies of CO2 Separation Process)

  • 유찬희;김지용
    • Korean Chemical Engineering Research
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    • 제56권3호
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    • pp.335-342
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    • 2018
  • 화학 및 전력 산업 관련 에너지 및 환경 현안에 대응하기 위한 다양한 기술이 개발 및 실증화 단계에 있으며, 특히 아민을 이용한 이산화탄소($CO_2$) 분리 공정은 $CO_2$ 포집 및 격리(CCS; carbon capture and sequestration) 설비의 대표적인 핵심 기술이다. 본 연구에서는 상용화 중인 아민 기반 $CO_2$ 분리 공정 분석 및 검토를 통하여 주요 위험 요소를 규명하고 안전성 향상을 위한 전략을 제시한다. 대상 공정에 대한 위험성 평가를 하기 위해 HAZOP 기법을 이용하였으며, 위험 등급 표(Risk matrix)을 이용하여 규명된 위험 요소들의 상대적 순위를 평가함으로써 주요 위험 요소를 완화시키거나 제거할 수 있는 설비 및 운전 상의 전략을 제시한다. 위험성 평가 결과로 운전자의 오작동, 부식에 의한 파열, 배관 및 펌프의 고장 등이 주요 위험 요소로 규명 되었고, 완화 전략으로 누출/화재/폭발에 대한 시나리오 규명, 운전자의 관리 및 교육, PSV 등 안전 밸브 설치 등 장치 변경 및 유지 보수 계획 등을 제시하였다.