• Title/Summary/Keyword: aluminate

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A Study on Properties of High Blaine Cement for Shotcrete (숏크리트용 고분말도 시멘트의 특성)

  • Kim, Jae-Young;Kim, Teuk-Jun;Lee, Min-Suk;Ryoo, Dong-Woo
    • Journal of the Korea Concrete Institute
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    • v.22 no.5
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    • pp.633-640
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    • 2010
  • This study was performed to get basic information about properties of high blaine cement for shotcrete use. Particle size distribution, setting time and compressive strength test, analysis like as SEM, DSC thermal analysis, XRD was carried out to investigate principle properties of high blaine cement. Setting time of high blaine cement was shorter and compressive strength was higher than those of ordinary portland cement (OPC). Results of analysis showed early hydration products of high blaine cement is smaller and spread widely due to increased specific surface. From the SEM observation and analysis of DSC and XRD results, it was seen that the aluminates accelerators promoted calcium aluminium hydrates while the alkali free accelerators increased ettringite and monosulfates formation. Strength and setting time measurement of cement paste with aluminate accelerator is more effective than the alkali free accelerator in reducing the setting time and increasing early strength while alkali free accelerator is more effective in increasing the strength after 7 days.

Manufacture of 11CaOㆍ$7Al_2O_3$$CaCl_2$Clinker Using the Bottom Ash of Municipal Solid Waste Incinerator Ash (생활폐기물 소각재중 바닥재를 이용한 11CaOㆍ$7Al_2O_3$$CaCl_2$클링커의 제조)

  • Ahn Ji-Whan;Kim Hyung-Seok;Han Gi-Ckun;Cho Jin-Sang;Han Ki-Suk
    • Resources Recycling
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    • v.11 no.4
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    • pp.27-36
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    • 2002
  • The clinker of which main component was calcium-chloroaluminate ($l1CaOㆍ7Al_2$$O_3$$CaCl_2$), was synthesized with the bottom ash of municipal solid waste incinerator ash. The hydration mechanism and synthesis temperature of calcium-chloro-aluminate were investigated. The synthesized clinker was blended with a cement. It was substituted with 3~13 wt.% for clinker and $CaSO_4$ of ordinary portland cement. The compressive strength and the content of leached heavy metals of its mortar were measured. Calcium-chloroaluminate was synthesized above $800^{\circ}C$ and its main hydrate was ettringite ($3CaOㆍAl_2$$O_3$$3CaSO_4$$32H_2$O). The calcium-chloroaluminate was also synthesized above $800^{\circ}C$ with the bottom ash of which size fraction was below 30 mesh mainly. The compressive strength of the blended cement mortar was increased as the additive content of the clinker synthesized from the bottom ash was increased by 11 wt.%. The concentration of heavy metals leached from each mortar was satisfied with the value of the environmental standards and regulations.

Behavior of Na-A Type Zeolite from Melting Slag in its Hydrothermal Synthesis (용융(熔融)슬래그로부터 Na-A형(型) 제올라이트의 수열합성(水熱合成) 거동(擧動)에 대(對)한 고찰(考察))

  • Lee, Sung-Ki;Bae, In-Koon;Jang, Young-Nam;Chae, Soo-Chun;Ryu, Kyoung-Won
    • Resources Recycling
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    • v.17 no.4
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    • pp.57-65
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    • 2008
  • The behavior of Na-A type zeolite formed in hydrothermal synthesis of melting slag from municipal incineration ash has been investigated with varying synthesis time and $SiO_2/Al_2O_3$ ratio. Sodium silicate and sodium aluminate feed was found to initially form nuclei of Na-A type zeolite in the behavioral study of the reaction products with different synthesis times. As the synthesis time increased, the nuclei have grown to Na-A type zeolite crystals by reacting with $SiO_2$ and $Al_2O_3$ dissolved from the melting slag. The hydrothermal synthesis was completed in 10 hr in the $SiO_2/Al_2O_3$ ratio of 1.38 and after that time, the Na-A type zeolite formed was dissolved and transformed into hydroxysodalite. Only Na-A type zeolite was formed in the $SiO_2/Al_2O_3$ ratio ranging 0.80 to 1.96, whereas Na-P type zeolite as well as Na-A type was formed in the $SiO_2/Al2O_3$ ratio of 2.54.

Evaluation for Applicability as the Inorganic Binder with Rapid Setting Property for Construction Material of LFS Produced from Various Manufacturing Process (다양한 철강제조공정에서 부산되는 전기로 환원슬래그의 급경성 무기결합재로의 적용성 검토)

  • Kim, Jin-Man;Choi, Sun-Mi;Kim, Ji-Ho
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.2
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    • pp.70-77
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    • 2012
  • The Ladle Furnace Slag, about 20% of the electric arc furnace slag, has high content of free CaO and free MgO, which generates the expansion collapse by hydration reaction. Although many researchers have been endeavoring to recycle the EAF reducing slag in construction fields, there is not found the effective recycling method up to now. However, the LFS(Ladle Furnace Slag) contains mineral composition of the system of calcium aluminate with high-reactivity. Therefore, it is possible to developed the quick setting property and the high strength at the early age by the rapid cooling. This study aimed to check the reactive minerals and predict the reactivity with water on the LFS discharged from different steel product plants. The test results show that many types of LFS has hydration reactivity and can use in construction field as a inorganic binder with the rapid setting property.

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Engineering Performance and Applicability of Eco-Friendly Concrete for Artificial Reefs Using Electric Arc Furnace Slags (전기로 슬래그를 활용한 인공리프용 친환경콘크리트의 공학적 성능 및 적용성)

  • Jo, Young-Jin;Choi, Se-Hyu
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.35 no.3
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    • pp.533-544
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    • 2015
  • Unlike the concrete structure built on land, that exposed to the marine environment is greatly degraded in durability due to the exposure to not only the physical action caused by sea wind, tide, and wave, but also the harsh conditions, including the chemical erosion and freeze-thaw which result from $SO_4{^{2-}}$, $Cl^-$ and $Mg^{2+}$ ions in seawater. In the process of the large scaled construction of submerged concrete structures, of course environmental hazardous substance, such as alkaline (pH) and heavy metals, may be leached. Thus, this issue needs to be adequately reviewed and studied. Therefore, this study attempted to develop a CSA (Calcium Sulfo Aluminate) activator using electric arc furnace reducing slags, as well as the eco-friendly concrete for artificial reefs using electric arc furnace oxidizing slag as aggregate for concrete. The strength properties of the eco-friendly concrete exposed to the marine environment were lower than those of the normal concrete by curing 28 days. This suggest that additional studies are needed to improve the early strength of the eco-friendly concrete. With respect to seawater resistance of the eco-friendly concrete, the average strength loss against 1 year of curing days reached 8-9%. the eco-friendly concrete using high volume of ground granulated blast furnace slags and high specific gravity of electronic arc furnace oxidizing slag demonstrated the sufficient usability as a freeze-thaw resistant material. With respect to heavy metal leaching properties of the eco-friendly concrete, heavy metal substances were immobilized by chemical bonding in the curing process through the hydration of concrete. Thus, heavy metal substances were neither identified at or below environmental hazard criteria nor detected, suggesting that the eco-friendly concrete is safe in terms of leaching of hazardous substances.

Binding of the Hexavalent Chromium Ions in the Process of Cement Hydration (시멘트 수화에 따른 6가 크롬의 고정화 특성)

  • Jung, Min-Sun;Hwang, Jun-Pil;Hong, Sung-In;Ann, Ki-Yong
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.6
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    • pp.88-94
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    • 2013
  • The hexavalent chromium (Cr(VI)) is well known as a hazardous ion, presumably inducing dermatic diseases and if serious cancer. The present study concerns the binding capacity of Cr(VI) ions in the cement powder and matrix for a quantitative technique of Cr(VI) ions in cement to influence human health. Both the water-soluble and acid-soluble Cr(VI) ions present in 3 types of ordinary Portland cement (OPC), pulverised fuel ash (PFA), ground granulated blast furnace slag (GGBS), and silica fume (SF) were measured using the spectrophotometer. As a result, it was found that the concentration of water-soluble Cr(VI) ion in cement ranged from 10.5 to 18.9mg/kg-cement, and in the additional materials a very low value of Cr(VI) ion was measured. Acid-soluble Cr(VI) ion was even higher than water-soluble Cr(VI) ion, ranging from 172.4 to 318.2mg/kg-cement. Nevertheless, the concentration of acid-soluble Cr(VI) ion is not proportional to addition of acid. It depends rather the variable pH of solvent involving cement paste. As enough cement hydration occurs, the binding capacity of Cr(VI) ion increases, inhibiting this ions from leaching out in the presence of hydration products such as ettringite or tri-calcium aluminate which bind Cr(VI) ion by ion-exchange.

Economic Analysis with Development of Rapid Setting Alumina-based Binder for Road Repair (알루미나계열 속경성 도로 보수재료 개발에 따른 경제성 분석)

  • Yang, Hee-Jun;Yang, Min-Jae;Hong, Sung-In;Ann, Ki-Yong
    • Journal of the Korea Concrete Institute
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    • v.29 no.1
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    • pp.3-10
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    • 2017
  • In case of Korea highways, about 60% of highways are paved by concrete and more than 50% of them were repaired due to reduction in required performance such as damage in pave or joint and delamination of cover pavement. However, repairing old material in such structure generally costs a lot of money and induces difficulty in maintenance. Thus, enhanced material for ensuring economic efficiency should be developed. The present study designed concrete mixtures with 3 levels of replacement using OPC (0, 10, 20%) in calcium aluminate cement and to evaluate material performance for load pavement, experimental works for setting time, compressive strength and flexural strength were carried out on those materials. As a result, 20% replacement for OPC was determined as an optimized material in terms of required physical performance and its unit price. Moreover, to determine cost in load pavement economy analysis using a program (CA4PRS) was conducted with widely used paving materials. Result showed that application for 20% replacement for OPC was the most efficient in economical aspect, arising from 4.052 and 1.577 billion won for total construction and user cost, respectively.

Potential of Coal Gasification Slag as an Alkali-activated Cement (석탄가스화 복합발전 슬래그의 알칼리 활성 시멘트로서의 가능성)

  • Kim, Byoungkwan;Lee, Sujeong;Chon, Chul-Min;Choi, Hong-Shik
    • Resources Recycling
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    • v.27 no.2
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    • pp.38-47
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    • 2018
  • Integrated gasification combined cycle (IGCC) is a next generation energy production technology that converts coal into syngas with enhanced power generation efficiency and environmental performance. IGCC produces almost coal gasification slag as the solid by-product. IGCC slag is generated about 140,000 tons for a year although recycling of it is still in the early stages. We evaluated the potential of IGCC slag which is generated from a pilot plant in South Korea as an alkali-activated cement. Samples which were activated with the combined activator of sodium silicate solution and caustic soda had an average compressive strength of 4.5 MPa, showing expansion. Expansion of the alkali-activated slag was presumed to be caused by free CaO in the slag, although it was not detected by the ethylene glycol method. Samples that were activated with the combined activator of sodium aluminate and caustic soda had an average compressive strength of 10 MPa. Hydroxy sodalite and $C_3AH_6$ were found to be the new crystalline phases. IGCC slag can be used as an alkali-activated material, but the strength performance should be improved with proper mix design approach to calculate optimum proportions which can alleviate the expansion issue at the same time.

Synthesis and Characterization of Al-containing Titanium Silicalite-1 Catalysts (알루미늄 함유 티타늄 실리카라이트-1 촉매의 합성 및 특성 연구)

  • Ko, Yong Sig;Hong, Suk Bong;Kim, Geon Joong;Ahn, Wha Seung
    • Applied Chemistry for Engineering
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    • v.9 no.5
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    • pp.639-647
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    • 1998
  • Al-containing titanium silicalite-1 ([Al]-TS-1) catalyst was prepared hydrothermally, and the effects of synthesis parameters such as silica/alumina sources, $SiO_2/TiO_2$ ratio, and aging treatment were investigated. The structure, crystal size, and shape were examined by XRD and SEM, and the extent of titanium incorporation into the zeolite framework was examined using UV-vis DRS spectroscopy. For [Al]-TS-1 catalyst preparation, aging of ca. 24h was essential, and the faster crystallization rates were achieved with Cab-O-Sil than with Ludox or TEOS as a silica source. In addition, the higher crystallinity and faster crystallization rate were obtained using sodium aluminate as an aluminum source. 2-butanol oxidation using $H_2O_2$ as an oxidant was carried out to confirm the redox property of the [Al]-TS-1. Acid sites catalyzed toluene alkylation study indicated that lattice titanium species in [Al]-TS-1 weakened the acid strength, and the para-ethyltoluene selectivity was enhanced as a results.

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Characteristics of Manufacturing for Special Cement Using High Chlorine by-product (고염소 부산물을 이용한 특수시멘트 제조 특성)

  • Moon, Kiyeon;Cho, Jinsang;Choi, Moonkwan;Cho, Kyehong
    • Resources Recycling
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    • v.30 no.6
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    • pp.68-75
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    • 2021
  • This study aims to investigate the manufacturing process of calcium chloride-based special cement, i.e., CCA (calcium chloro aluminate, C11A7·CaCl2), which uses limestone, by using one type of random industrial by-product, domestic coal ash, cement kiln dust. The manufacturing process of was examined in detail, and the results suggested that the amount of CCA synthesized increased with an increase in the firing temperature. The manufacturing process of CCA was investigated at 1200℃, which was determined as the optimum firing temperature. The results showed that in general, the amount of CCA synthesized tended to increase with an increase in the firing time; however, the clinker melted when the firing time was more than 30 min, thereby suggesting that a firing time of less than 20 min would be suitable for the clinkering process. The optimal firing conditions for manufacturing CCA were obtained as follows: heating rate of 10 ℃/min, firing temperature of 1200 ℃, and holding time of 20 min. The results also suggest that manufacturing CCA will be easier when high chlorine-containing cement kiln dust is used.