• 제목/요약/키워드: alumina

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Preparation of High-purity Porous Alumina Carrier for Gas Sensor (가스센서용 고순도 다공질 알루미나 담체의 제조)

  • 이창우;현성호;함영민
    • Fire Science and Engineering
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    • v.11 no.3
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    • pp.15-23
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    • 1997
  • In this study, the alumina for gas sensor was prepared by anodic oxidation. It was stable thermally and chemically, and pore diameter and pore distribution was uniform. And the shape of pore was cylinderical. The aluminum plate was carried out by the thermal oxidation, chemical polishing and electropolishing pretreatment. The pore diameter, pore size distribution, pore density and thickness of alumina was observed with the change of reaction temperature, electrolyte concentration and current density. As a results, It was able to use for carrier because alumina which was prepared by anodic oxidationhas uniform pore size distribution.

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Bending Creep and Creep Fracture of Sintered Alumina under High-Temperature (알루미나의 고온 굽힘크리프 및 크리프 파괴)

  • 김지환;권영삼;김기태
    • Journal of the Korean Ceramic Society
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    • v.31 no.5
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    • pp.543-551
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    • 1994
  • The creep behavior and creep fracture of sintered alumina at high temperature were investigated under four point flexural test. Steady-state creep behavior was observed at low bending stress and primary creep until fracture was observed at hish bending stress. The loading history of bending stress did not affect on steady-state creep rate. Intergranular fracture was dominant for fracture of alumina at room and high temperature. However, transgranular fracture was dominant on creep of alumina under high temperature by nucleation and growth of microcracks due to residual flaws or cavities in the material.

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Model for High Temperature Densification (알루미나 분말 성형체의 고온 치밀화 성형 공정 해석을 위한 모델)

  • 권영삼;김기태
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1994.03a
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    • pp.159-166
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    • 1994
  • A constitutive model was proposed to analyze creep densification and grain growth of alumina powder compacts during high temperature processing. Theoretical results from the constitutive model were compared with various experimental data of alumina powder compacts in the literature including pressureless sintering, sinter forging and hot pressing. The proposed constitutive equations were implemented into finite element analysis program (ABAQUS) to simulate densification for more complicated geometry and loading conditions. High temperature forming processing of alumina compact with complicated shape was simulated. Processing of Alumina Powder Compacts

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Study on the Alumina Extraction from Kaolin (고령토로부터 알루미나 추출에 관한 연구)

  • 맹중재;김철주;신병식
    • Journal of the Korean Ceramic Society
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    • v.17 no.1
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    • pp.35-41
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    • 1980
  • Alumina extraction from raw Hadong kaolin with sulfuric acid was studied to obtain relatively pure alumina. Factors as acid concentration, heating temperature and conditions of ammonium alum crystal formation from extracted solution are also surveyed and most of iron oxide in kaolin is eliminated in crystallization of ammonium alum. Pure crystal obtained from the extracted solution with ammonium sulfate is relatively free from iron containment in mother liquor. Alumina in ammonium alum crystal is converted to gibbsite form after complete hydrolysis in ammonia gas.

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Preparation of High-capacity Ceramic Catalytic Support from Gibbsite (깁사이트를 이용한 고기능 세라믹 촉매담체의 제조)

  • Park, Byung-Ki;Suh, Jeong-Kwon;Lee, Jung-Min;Suhr, Dong-Soo
    • Journal of the Korean Ceramic Society
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    • v.39 no.3
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    • pp.245-251
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    • 2002
  • We prepared γ-alumina beads using the amorphous alumina, obtained by fast calcination of gibbsite, and its were immersed in aqueous solution of the mixture of 21.87% nitric acid and 28.57% acetic acid. The beads thus were hydrothermaly treated at 200$^{\circ}$C for 3h, and were investigated changes of crystal, pore characteristics, $N_2$ adsorption and desorption isotherms, mechanical strengths and thermal resistance. Acicular platelet crystals of 0.1∼0.3${\mu}$m were transformed into acicular boehmite crystals of 1∼2${\mu}$m having the same crystal structure. Through this changes, we found that reversible phase transformation due to hydrothermal reaction took placed between boehmite and ${\gamma}$-alumina. In comparison to the ${\gamma}$-alumina bead before hydrothermal treatment, $N_2$ adsorption capacity was increased from 450㎖/g to 670㎖/g, and pore volume between 100${\AA}$ and 1000${\AA}$ was increased form 0.15㎖/g to 0.77㎖g, and mechanical strength was increased form 1.4MPa to 2.2MPa. Also, it showed the remarkable thermal resistance which sustained ${\theta}$-alumina crystal structure and pores between 100${\AA}$ and 1000${\AA}$ at 1000$^{\circ}$C in 40vol% steam.

MARGINAL FIT RELATED TO MARGIN TYPES OF GLASS INFILTRATED ALUMINA CORE FABRICATED FROM AQUEOUS-BASED ALUMINA TAPE

  • Oh, Nam-Sik;Yu, Byeung-Su;Kim, Il-Kyu;Choi, Jin-Ho;Kim, Dae-Joon;Park, Il-Seok;Lee, Myung-Hyun;Lee, Keun-Woo
    • The Journal of Korean Academy of Prosthodontics
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    • v.40 no.3
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    • pp.262-268
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    • 2002
  • Statement of problem. In-Ceram system is one of the all-ceramic crowns that can be used in anterior 3 unit fixed partial dentures and posterior single crowns. The alumina core used in In-Ceram system is manufactured using slip-casting technique. The slip-casting technique is difficult and technique sensitive. To improve this problem, tape-casting method was introduced into dentistry. There were no studies to examine the effect of margin design on the margin fitness of all-ceramic crowns fabricated from alumina tape. Purpose. The purpose of this study was to compare the marginal fitness of glass infiltrated alumina core fabricated from aqueous-based alumina tape according to different margin types ($90^{\circ},\;110^{\circ},\;135^{\circ}$ shoulder margin). Material and method. Three upper central resin incisors were prepared with $90^{\circ},\;110^{\circ}$, and $135^{\circ}$ shoulder margins for all-ceramic crowns, respectively. The resin teeth were duplicated and master die and special plaster die were made as usual. After alumina cores were fabricated from aqueous-based alumina tape, cores were cemented to each 15 epoxy dies replicated from three resin teeth with resin cement. These cemented cores were embedded in epoxy resin. Specimens were cut mesiodistally and buccolingually. Marginal gap and discrepancy were measured under microscope. Results. The marginal gap and discrepancy of $90^{\circ}$ marginal angle was $75.1{\mu}m,\;86.6{\mu}m,\;110^{\circ}$ marginal angle was $41.5{\mu}m,\;50.7{\mu}m$ and $135^{\circ}$ marginal angle was $51.7{\mu}m,\;54.2{\mu}m$, respectively. The smallest value was seen in 110 (angle, which was statistically significant compared to that of $90^{\circ}$ angle (p<0.05). Conclusion. Marginal fitness of alumina cores made of alumina tape with $110^{\circ}$ shoulder margin was best and others were clinically acceptable.

EFFECT OF $CEO_2$ ADDITION IN GLASS COMPOSITION ON THE STRENGTH OF ALUMINA-GLASS COMPOSITES (알루미나-유리 복합체용 글래스의 조성에서 $CeO_2$의 함량변화가 강도에 미치는 영향)

  • Lee, Hwa-Jin;Song, Kwang-Yeob;Kang, Jeong-Kil
    • The Journal of Korean Academy of Prosthodontics
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    • v.38 no.5
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    • pp.595-605
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    • 2000
  • Dental ceramics have good aesthetics, biocompatibility, low thermal conductivity, abrasion resistance, and color stability. However poor resistance to fracture and shrinkage during firing process have been limiting factors in their use, particularly in multiunit ceramic restorations. A new method for making all-ceramic crowns that have high strength and low processing shrinkage has been developed and is referred to as the Vita In-Ceram method. This study was performed to investigate the effect of $CeO_2$ addition in borosilicate glasses on the strength of alumina-glass composites. Porous alumina compacts were prepared by slip casting and sintered at $1,100^{\circ}C$ for 2 hours. Dense composites were made by infiltration of molten glass into partially sintered alumina at $1,140^{\circ}C$ for 4 hours. Specimens were polished sequentially from #800 to #2000 diamond disk. and the final surface finishing on the tensile side was received an additional polishing sequence through $1{\mu}m$ diamond paste. Biaxial flexure test was conducted by using ball-on-three-ball method at a crosshead speed of 0.5mm/min. To examine the microstructural aspect of crack propagation in the alumina-glass composites, Vickers-produced indentation crack was made on the tensile surface at a load of 98.0 N and dwell time of 15 sec, and the radial crack patterns were examined by an optical microscope and a scanning electron microscope. The results obtained were summarized as follows; 1. The porosity rates of partially sintered alumina decreased with the rising of firing temperature. 2. The maximum biaxial flexure strength of 423.5MPa in alumina-glass composites was obtained with an addition of 3 mol% $CeO_2$ in glass composition and strength values showed the aspect of decrease with the increase of $CeO_2$ content. 3 The biaxial flexure strength values of alumina-glass composites were decreased with rising the firing temperature. 4. Observation of the fracture surfaces of alumina-glass composites indicated that the enhancement of strength in alumina-glass composites was due to the frictional or geometrical inter-locking of rough fracture surfaces and ligamentary bridging by intact islands of materials left behind the fracture front.

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MARGINAL FIT OF GLASS INFILTRATED ALUMINA CORE FABRICATED FROM ALUMINA TAPES (알루미나 테이프를 사용한 유리 침투형 알루미나 코아의 변연적합도)

  • Oh, Nam-Sik;Lee, Myung-Hyun;Kim, Dae-Joon;Lee, Keun-Woo;Lee, Sun-Hyeong
    • The Journal of Korean Academy of Prosthodontics
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    • v.36 no.6
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    • pp.832-845
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    • 1998
  • The purpose of this study was to compare the marginal fit of all ceramic crowns prepared from alumina slip casting, which is consistent with the conventional In-ceram system, and those fabricated from alumina tapes which is currently under development in an effort to alleviate complexities involved in the forming procedure of the In-ceram crown core. All ceramic crowns, made of In-ceram(slip casting) and alumina tapes(Doctor blade casting), were prepared with $90^{\circ}\;and\;135^{\circ}$ shoulder margins. The crowns were cemented with a glass ionomer cement and embeded in epoxy resin. The embedded crowns were sectioned faciolingually and mesiodistally and marginal discrepancies and marginal gaps were measured under the Measurescope MM II. The measurements were analyzed using Wilcoxon rank sum test and Kruskal-Wallis test and the results were as follows: 1. In the case of $90^{\circ}$ shoulder margin, the combined marginal discrepancies and marginal gaps were $78.3{\mu}m\;and\;44.4{\mu}m$ respectively, for the all ceramic crowns fabricated using the alumina tapes. In comparison, the values were $65{\mu}m\;and\;25.5{\mu}m$ for the In-ceram crowns. For the marginal gaps a statistical difference existed (p<0.05) but no significant difference was observed for the marginal discrepancy (p>0.05). 2. In the case of $135^{\circ}$ shoulder margin, the combined marginal discrepancy and marginal gaps were $82.1{\mu}m\;and\;40.2{\mu}m$ respectively, for the all ceramic crowns formed with the tapes. As compared with the marginal discrepancy and gaps of the $90^{\circ}$ shoulder margin in the fabricated from the alumina tapes, no significant statistical differencies were discerned in both cases (p>0.05). 3. There was no statistically significant difference in the fits among four locations around the margins of the all ceramic crowns fabricated using the alumina tapes. The results obtained in this study showed that the marginal fits of the glass infiltrated alumina cores fabricated from the alumina tapes are slightly higher value than those prepared using the In-ceram but the difference is within a clinically acceptable range.

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Effect of Precursor Alumina Particle Size on Pore Structure and Gas Permeation Properties of Tubular α-alumina Support Prepared by Slip Casting Process (초기 알루미나 분체의 입자크기가 주입성형법에 의해 제조된 튜브형 α-알루미나 지지체의 기공구조 및 기체 투과 특성에 미치는 영향)

  • Yang, Eun-Mok;Lee, Hye Ryeon;Cho, Churl-Hee
    • Membrane Journal
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    • v.26 no.5
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    • pp.372-380
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    • 2016
  • The present paper reports the effect of precursor alumina particle size on pore structure and single gas permeation properties of tubular ${\alpha}$-alumina supports, prepared by a combined process of slip casting and sintering. Pore diameter of as-prepared ${\alpha}$-alumina support was highly dependent on precursor ${\alpha}$-alumina particle size. Although, increase in the precursor particle size increases the pore diameter, but the porosity of ${\alpha}$-alumina support mainly control by sintering temperature. Sintering studies reveal that as sintering temperature increased porosity of support decreased. Single gas permeance results indicate that permence is proportional to the square of pore diameter and linearly to porosity. These dependencies revealed that gas permeation trough as-prepared ${\alpha}$-alumina support was governed by viscous flow mechanism. The present announces that precursor ${\alpha}$-alumina particle size and sintering temperature are key parameters to control gas permeantion properties of ${\alpha}$-alumina supports.

Joining of $\textrm{ZrO}_2$/Na $\beta$"-Alumina to $\alpha$-Alumina using Aluminoborate Glass Sealant (Aluminoborate계 유리질을 사용한 $\textrm{ZrO}_2$/Na $\beta$"-알루미나 복합재와 $\alpha$-알루미나간의 접합)

  • Park, Sang-Myeon;Choe, Gi-Yong;Park, Jeong-Yong;Kim, Gyeong-Heum
    • Korean Journal of Materials Research
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    • v.9 no.1
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    • pp.35-41
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    • 1999
  • In this study we investigated the effects of process variables on the bond strength, and its dependency upon the interfacial chemistry when the joined $ZrO_2$ toughened $Na\beta$"-alumina to $\alpha$-alumina using B$_2$$O_3$-$SiO_2$-Al$_2$$O_3$-CaO glass sealant. We observed that bond strength is mainly determined by the strength of the glass, which, in turn, depends on the glass composition established after joining reaction. Joining at $950^{\circ}C$ for 15min yielded the highest average bond strength of 66MPa. Different types of interfacial reaction seem to occur at each interface. After joining at $950^{\circ}C$ for 15min we found that Ca and Si diffuse much deeper(~15$\mu\textrm{m}$) into the $\beta$"-alumina composite than into the $\alpha$-alumina(<1$\mu\textrm{m}$) as a result of ion exchange reaction and more effective grain boundary diffusion. Thermal expansion coefficient of the glass was found to have changed more closely to those of the $\beta$"-alumina composite and $\alpha$-alumina, which put the glass under a slight compressive stress.ressive stress.

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