• Title/Summary/Keyword: air flow

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Effect of Rotating Speed and Air Flow Rate on Material Removal Characteristics in Abrasive Fluidized Bed Machining of Polyacetal (폴리아세탈의 입자유동베드 가공에서 회전속도와 공기 유량이 재료제거 특성에 미치는 영향)

  • Jang, Yangjae;Kim, Taekyoung;Hwang, Heondeok;Seo, Joonyoung;Lee, Dasol;Lee, Hyunseop
    • Tribology and Lubricants
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    • v.33 no.5
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    • pp.214-219
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    • 2017
  • Abrasive fluidized bed machining (AFBM) is similar to general abrasive fluidized machining (AFM) in that it can perform polishing of the outer and inner surfaces of a 3-dimensional shape by the flow of particles. However, in the case of AFM, the shear force generated by the flow of the particles causes material removal, while in AFBM, the abrasive particles are suspended in the chamber to form a bed. AFBM can be used for deburring, polishing, edge contouring, shot peening, and cleaning of mechanical parts. Most studies on AFBM are limited to metals, and research on application of AFBM to plastic materials has not been performed yet. Therefore, in this study, we investigate the effect of rotating speed of the specimen and the air flow rate on the material removal characteristics during AFBM of polyacetal with a horizontal AFBM machine. The material removal rate (MRR) increases linearly with increase of the rotating speed of the main shaft because of the shear force between the particles of the fluidized bed and the rotation of the workpiece. The reduction in surface roughness tends to increase as the rotating speed of the main shaft increases. As the air flow rate increases, the MRR tends to decrease. At a flow rate of 70 L/min or more, the MRR remains almost constant. The reduction of the surface roughness of the specimen is found to decrease with increasing air flow rate.

Optimization of FPD Cleaning System and Processing by Using a Two-Phase Flow Nozzle (이류체 노즐을 이용한 FPD 세정시스템 및 공정 개발)

  • Kim, Min-Su;Kim, Hyang-Ran;Kim, Hyun-Tae;Park, Jin-Goo
    • Korean Journal of Materials Research
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    • v.24 no.8
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    • pp.429-433
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    • 2014
  • As the fabrication technology used in FPDs(flat-panel displays) advances, the size of these panels is increasing and the pattern size is decreasing to the um range. Accordingly, a cleaning process during the FPD fabrication process is becoming more important to prevent yield reductions. The purpose of this study is to develop a FPD cleaning system and a cleaning process using a two-phase flow. The FPD cleaning system consists of two parts, one being a cleaning part which includes a two-phase flow nozzle, and the other being a drying part which includes an air-knife and a halogen lamp. To evaluate the particle removal efficiency by means of two-phase flow cleaning, silica particles $1.5{\mu}m$ in size were contaminated onto a six-inch silicon wafer and a four-inch glass wafer. We conducted cleaning processes under various conditions, i.e., DI water and nitrogen gas at different pressures, using a two-phase-flow nozzle with a gap distance between the nozzle and the substrate. The drying efficiency was also tested using the air-knife with a change in the gap distance between the air-knife and the substrate to remove the DI water which remained on the substrate after the two-phase-flow cleaning process. We obtained high efficiency in terms of particle removal as well as good drying efficiency through the optimized conditions of the two-phase-flow cleaning and air-knife processes.

Time-Dependent Characteristics of the Nonequilibrium Condensation in Subsonic Flows

  • Baek, Seung-Cheol;Kwon, Soon-Bum;Toshiaki Setoguchi;Kim, Heuy-Dong
    • Journal of Mechanical Science and Technology
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    • v.16 no.11
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    • pp.1511-1521
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    • 2002
  • High-speed moist air or steam flow has long been of important subject in engineering and industrial applications. Of many complicated gas dynamics problems involved in moist air flows, the most challenging task is to understand the nonequilibrium condensation phenomenon when the moist air rapidly expands through a flow device. Many theoretical and experimental studies using supersonic wind tunnels have devoted to the understanding of the nonequilibrium condensation flow physics so far. However, the nonequilibrium condensation can be also generated in the subsonic flows induced by the unsteady expansion waves in shock tube. The major flow physics of the nonequilibrium condensation in this application may be different from those obtained in the supersonic wind tunnels. In the current study, the nonequilibrium condensation phenomenon caused by the unsteady expansion waves in a shock tube is analyzed by using the two-dimensional, unsteady, Navier-Stokes equations, which are fully coupled with a droplet growth equation. The third-order TVD MUSCL scheme is applied to solve the governing equation systems. The computational results are compared with the previous experimental data. The time-dependent behavior of nonequilibrium condensation of moist air in shock tube is investigated in details. The results show that the major characteristics of the nonequilibrium condensation phenomenon in shock tube are very different from those in the supersonic wind tunnels.

A numerical study on the characteristics of a thermal mass air flow sensor with periodic heating pulses (주기 발열 파형을 이용한 열식 질량 유량계의 특성에 관한 수치적 연구)

  • Jeon, Hong-Kyu;Oh, Dong-Wook;Park, Byung-Kyu;Lee, Joon-Sik
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.2482-2487
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    • 2007
  • Numerical simulations are conducted for the analysis of a thermal mass air flow sensor with periodic heating pulses on silicon-nitride ($Si_3N_4$) thin membrane structure. This study aims to find the locations of temperature sensors on the thin membrane and the heating pulse conditions, that the higher sensitivity can be achieved, for the development of a MEMS fabricated mass air flow sensor which is driven in periodic heating pulse. The simulations, thus, focus on the membrane temperature profile according to variation of the flow velocity, heating duration time and imposed power. The flow velocity of the simulations is ranging from 3 m/s to 35 m/s, heating duration time from 1 ms to 3 ms and imposed power from 50 mW to 90 mW. The corresponding Reynolds numbers vary from 1000 to 10000.

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Effects of Evaporation Water Flow Rate on the Performance of an Indirect Evaporative Cooler (증발수 유량이 간접 증발식 냉각기 성능에 미치는 영향)

  • Choo, Hyun-Seon;Lee, Kwan-Soo;Lee, Dea-Young
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.18 no.9
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    • pp.714-721
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    • 2006
  • In evaporative cooling applications, the evaporation water is supplied usually sufficiently larger than the amount evaporated to enlarge contact surface between the water and the air. Especially in indirect evaporative coolers, however, if the evaporation water flow rate is excessively large, the evaporative cooling effect is not used for heat absorption from the hot fluid but spent to the sensible cooling of the evaporation water itself. This would result in a decrease in the cooling performance of the indirect evaporative cooler. In this study, the effects of the evaporation water flow rate on the cooling performance are investigated theoretically. The cooling process in an indirect evaporative cooler is modeled into a set of linear differential equations and solved to obtain the exact solutions to the temperatures of the hot fluid, the moist air, and the evaporation water. Based on the exact solutions, it is analyzed how much the cooling performance is affected by the evaporation water flow rate. The results show that the decrease in the cooling effectiveness is substantial even for a small flow rate of the evaporation water and the relative decrease is more serious for a high-performance evaporative cooler.

Performance evaluation by flow channel effect for a passive air-breathing Direct Methanol Fuel Cell (수동급기 직접 메탄올 연료전지의 유로에 따른 성능 평가)

  • Chang, Ikw-Hang;Ha, Seung-Bum;Cha, Suk-Won
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.05a
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    • pp.45-48
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    • 2008
  • This paper presents a passive air-breathing direct methanol fuel cell (DMFC) which has been designed and tested. The single cell is fuelled by methanol vapor that is supplied through flow channel from a methanol reservoir at the anode, and the oxygen is supplied via natural air-breathing at the cathode. The methods for supplying the methanol vapor to the single cell were parallel channel and chamber. This research investigates various methods to identify the effects of using flow channels for providing the methanol vapor at the anode, and the opening ratio between the inlet and outlet ports for the methanol flow at the anode. The best flow channel condition for passive DMFC was a chamber, and the opening ratio was 0.8. Under these conditions, the peak power was 10.2mW/$cm^2$ at room temperature and ambient pressure. The key issues for the Passive DMFCs for using methanol vapor are that sufficient methanol needs to be supplied using a large as possible opening ratio. However, it is shown that the performance of the passive DMFC, which has a channel at the anode,is low due to the low differential pressure and insufficient methanol supply rate.

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A study on climate design using cold air flow to reduce air contaminant concentration of underground garage in the apartment complex (냉기류를 이용하여 공동주택단지 내 지하주차장 오염농도를 저감하는 기후 디자인에 관한 연구)

  • Kim, Tae Han;Cho, Kyung Hak;Chroi, Ji Hye;Kim, Seog cheol
    • KIEAE Journal
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    • v.11 no.1
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    • pp.29-38
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    • 2011
  • This study suggested practical application of climate design on apartment complex with the focus on the use of Cold Air Flow and green building design method. The domestic research on the wind path analysis has been associated since the early 21th century in urban planning and site planning, this initiative study aimed to mitigate the urban heat island effect and to promote the sustainable urban development. It is, however, mostly focused on the flow analysis and heat flow in the urban context, due to the poor application of the wind path analysis in actual planning and design. Special attention is paid to the possibilities of identifying and developing the application methods in relation to Cold Air Flow and building design. This study examined these relations and suggested some trenchant approach to a more comprehensive and efficient use of the wind flow analysis in climate design.

An Experimental Study on the Effect of heat exchanger on turbo fan for air conditioning (열교환기가 공기조화용 터보팬의 성능에 미치는 영향에 대한 실험적 연구)

  • Chang Seung-Yong;Nam Leem-Woo;Joo Won-Gu;Cho Kang-Rae
    • Proceedings of the KSME Conference
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    • 2002.08a
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    • pp.615-618
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    • 2002
  • Turbo-fan for ceiling cassette type air conditioner doesn't operate in general volute. It is operated by porous material, heat exchanger. Heat exchanger increases resistance of air conditioning system and disturbs exit-flow of impeller. Therefore it has some influences on impeller capacity. In this study, we want to how that influence of exchanger on impeller capacity for ceiling cassette type air conditioner. To research, we made circular case that didn't have asymmetric part unlike rectangular case. With and without heat exchanger we measured total pressure and static pressure of impeller and three-dimensional rear flow field From the result, a turbo fan , installed in the 35mm back of fan and operated in heat exchanger, experienced $2{\%}{\~}5{\%}$% total pressure loss over all flow rate. With heat exchanger impeller efficiency decrease as flow rate decrease when flow rate coefficient was below 0.18. Especially when flow rate coefficient was below 0.12, there was $20{\%}{\~}30{\%}$ decrease of impeller efficiency.

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Study on Measurement of Flow Distribution for Design of Room Air Conditioner with High-Efficiency (고효율 룸 에어컨 설계를 위한 유동 분포 측정에 관한 연구)

  • Lee, Soo-Hong;Na, Seon-Uk;Kang, Geun;Ko, Han-Seo
    • Proceedings of the SAREK Conference
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    • 2009.06a
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    • pp.853-856
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    • 2009
  • Test models which have geometrical similarities with a real room air conditioner (RAC) have been manufactured including visualization windows so that a laser beam can pass through a cross flow fan. Then, flow distributions of the RAC have been investigated using a visualization technique such as a Particle Image Velocimetry (PIV) to analyze an efficiency and noise of the RAC. Pitot tubes have also been used to measure the flow velocity inside the RAC with various positions to confirm the measurement accuracy of the PIV technique. The measured flow velocities have been analyzed and new designs of the RAC have been proposed to improve the efficiency and to reduce the noise for the RAC in this study.

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Development of a 9as-liquid two-phase flowmeter using double orifice plates (2중판 오리피스를 이용한 기액 2상유량계의 개발)

  • 이상천;이상무;남상철
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.10 no.5
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    • pp.619-629
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    • 1998
  • An experimental work was conducted to investigate a feasibility of simultaneous measurement of gas-liquid two-phase flowrates with double orifice plates using air and water. The tests were carried out under the atmospheric pressure and at the ambient temperature using two different tube sizes. Qualities of an air-water flow in the present study have values less than 0.1 and thus the mixed flow showed bubbly, plug, slug flow regimes. The probability density function (PDF) and the power spectral density function (PSDF) of the instantaneous pressure drop traces for the flow regimes were obtained. It is found that some distinctive features exist in the distribution of these functions, depending upon the two-phase flow pattern. The time-averaged value of the instantaneous pressure drop increases with increasing gas and liquid flowrates, showing a single-valued function for the total mass flowrate and the quality. It is also found that the two-phase discharge coefficient exhibits a consistent trend for variation of dimensionless parameters such as the superficial velocity ratio and the gas Reynolds number. The results indicate that simultaneous measurement of two-phase flowrate may be possible based upon a statistical analysis of the instantaneous pressure drop curves monitored using double orifice plates.

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