• Proceedings of the Korean Society for Agricultural Machinery Conference
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• 2017.04a
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• pp.89-89
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• 2017

감자 재배 기계화를 위한 전자동 감자 파종기의 기구적인 개념 설계를 수행하고, 시작기를 제작하였다. 시작기의 성능평가를 통해 기계화에 적합한 감자 재배양식에 대한 연구 필요성이 대두되었다. 본 연구의 목적은 감자 재배 양식에 따른 씨감자 소요량 및 종묘비 금액을 측정하여 기계파종의 경제성 분석함에 있다. 기존의 국내 관행적 감자 재배 작형별 재배방식은 1줄 재배의 경우 재배 형식이 둥근두둑 방식이고 2줄 재배의 경우 평두둑 방식을 채택하고 있다. 기존의 국내 관행적 감자 재배 작형별 재배방식은 1줄 재배의 경우 재배형식이 둥근두둑 방식이며, 2줄 재배의 경우 평두둑 방식을 채택하고 있다. 본 연구에서는 감자 파종기를 이용한 기계화 재배의 경우 평두둑으로 2줄 재배를 안으로 채택하였다. 본 연구는 공시품종인 수미를 이용하여 봄 재배 형식으로 강릉 재배단지에서 실시하였다. 감자 파종은 2016년 3월 31일에 실시하였으며, 재배기간 92일을 소요하여 수확은 2016년 6월 30일에 하였다. 기계파종의 경우 두둑형식은 평두둑 2줄 재배양식 흑색비닐(파종구 세절) 파종 방법으로 전자동 기계파종을 실시하였고, 인력 파종의 경우 기계 파종과 동일한 방식으로 인력으로 실시하였다. 기존의 재래적 방식인 관행파종은 두둑형식은 외줄 1줄 흑색비닐(유공) 파종 방법으로 인력파종을 실시하였다. 관행 파종 방법은 이랑사이 75-80cm, 주간거리 20-25cm, 흙덮기 8-12cm로 재식밀도는 5,000-5,300주/10a로 씨감자 160kg/10a 소요하여 파종하였다. 전자동 감자 파종기를 이용한 기계 파종 재배와 관행 파종 재배 방식과 비교하여 씨감자 소요량 및 종묘비 금액을 비교하였다. 기계파종의 경우 씨감자 절단을 2절로 한 파종 방법의 경우 종자 소요량은 370 kg/10a 이고, 2절과 4절 방법을 혼합한 파종은 204kg/10a, 4절 파종의 경우 185 kg/10a 으로 기존의 관행 파종의 결과인 160 kg/10a 에 비하여 각각 231%, 127%, 116%로 씨감자가 더 소요 되었다. 씨감자 가격은 2016년을 기준 20 kg 당 30,740원으로 계산하였을 경우 파종에 소요된 종묘비는 기계파종의 경우 감자밭 10a에 대하여 씨감자 2절 파종 절단의 경우 569,172원, 2절과 4절 혼합 파종은 312,961원, 4절 절단 파종의 경우 284,586원으로 관행 파종 245,920원으로 나타났다. 기계 파종 시 씨감자 절단 파종 방법에 따라 관행파종 대비 씨감자 종묘비가 16-131% 증가하였다. 하지만 이는 인력파종에 드는 인건비를 제외한 종묘비만 계산한 경제성 분석이므로, 종합적인 경제성 분석은 기계파종기 구입비용 및 투입된 노동력을 고려한 경제성 분석이 추가적으로 필요하다.

• Food Science of Animal Resources
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• v.38 no.5
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• pp.1109-1119
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• 2018

In this paper, we report the development of a nondestructive prediction model for lean meat percentage (LMP) in Korean pig carcasses and in the major cuts using a machine vision technique. A popular vision system in the meat industry, the VCS2000 was installed in a modern Korean slaughterhouse, and the images of half carcasses were captured using three cameras from 175 selected pork carcasses (86 castrated males and 89 females). The imaged carcasses were divided into calibration (n=135) and validation (n=39) sets and a multilinear regression (MLR) analysis was utilized to develop the prediction equation from the calibration set. The efficiency of the prediction equation was then evaluated by an independent validation set. We found that the prediction equation - developed to estimate LMP in whole carcasses based on six variables - was characterized by a coefficient of determination ($R^2_v$) value of 0.77 (root-mean square error [RMSEV] of 2.12%). In addition, the predicted LMP values for the major cuts: ham, belly, and shoulder exhibited $R^2_v$ values${\geq}0.8$ (0.73 for loin parts) with low RMSEV values. However, lower accuracy ($R^2_v=0.67$) was achieved for tenderloin cuts. These results indicate that the LMP in Korean pig carcasses and major cuts can be predicted successfully using the VCS2000-based prediction equation developed here. The ultimate advantages of this technique are compatibility and speed, as the VCS2000 imaging system can be installed in any slaughterhouse with minor modifications to facilitate the on-line and real-time prediction of LMP in pig carcasses.

• Journal of Biosystems Engineering
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• v.37 no.3
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• pp.155-165
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• 2012

This study was performed to offer the data for design of the seedling bed transfer equipment to make the automation of working process in a plant factory. The seedling bed transfer equipment pushing the seedling bed with bearing wheels on the rail for interconnecting each working process by a pneumatic cylinder was made and examined. The examined transfer force to push the seedling bed with a weight of 178.9 N by the pneumatic cylinder with length of 60 cm and section area of 5 $cm^2$ was measured by experiments. The examined transfer forces was compared with theoretical ones calculated by the theoretical formula derived from dynamic system analysis according to the number of the seedling bed and pushing speed of the pneumatic cylinder head at no load. The transfer function of the equipment with the input variable as the pushing speed $V_{h0}$(m/s) and the output variable as the transfer force f(t)(N) was represented as $F(s)=(V_{h0}/k)(s+B/M)/(s(s^2+Bs/M+1/(kM))$ where M(kg), k(m/N) and B(Ns/m) are the mass of the bed, the compression coefficient of the pneumatic cylinder and the dynamic friction coefficient between the seedling bed and the rail, respectively. The examined transfer force curves and the theoretical ones were represented similar wave forms as to use the theoretical formular to design the device for the seedling bed transfer. The condition of no vibration of the transfer force curve was $kB^2>4M$. The condition of transferring the bed by the repeatable impact and vibration force according to difference of transfer distance of the pneumatic cylinder head from that of the bed was as $Ce^{-\frac{3{\pi}D}{2\omega}}<-1$, where ${\omega}=\sqrt{\frac{1}{kM}-\frac{B^2}{4M^2}}$, $C=\{\frac{\frac{B}{2M}-\frac{1}{kB}}{\omega}\}$, $D=\frac{B}{2M}$. The examined mean peak transfer force represented 4 times of the stead state transfer force. Therefore it seemed that the transfer force of the pneumatic cylinder required for design of the push device was 4Bv where v is the pushing speed.

• Journal of Biosystems Engineering
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• v.28 no.6
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• pp.517-524
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• 2003

There have been worldwide research and development efforts to automate various processes of bio-production and those efforts will be expanded with priority given to tasks which require high intensive labor or produce high value-added product and tasks under hostile environment. In the field of bio-production capabilities of the versatility and robustness of automated system have been major bottlenecks along with economical efficiency. This paper introduces a new concept of automation based on tole-operation, which can provide solutions to overcome inherent difficulties in automating bio-production processes. Operator(farmer), computer, and automatic machinery share their roles utilizing their maximum merits to accomplish given tasks successfully. Among processes of greenhouse watermelon cultivation tasks such as pruning, watering, pesticide application, and harvest with loading were chosen based on the required labor intensiveness and functional similarities to realize the proposed concept. The developed system was composed of 5 major hardware modules such as wireless remote monitoring and task control module, wireless remote image acquisition and data transmission module, gantry system equipped with 4 d.o.f. Cartesian type robotic manipulator, exchangeable modular type end-effectors, and guided watermelon loading and storage module. The system was operated through the graphic user interface using touch screen monitor and wireless data communication among operator, computer, and machine. The proposed system showed practical and feasible way of automation in the field of volatile bio-production process.

• Journal of Biosystems Engineering
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• v.31 no.2 s.115
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• pp.121-127
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• 2006

An Altari radish pre-processing system, which feasible to process automatically such operations as leaf and root tail cutting and root peeling, for kimchi production was accomplished based on the foregone serial studies. In this study, the performances of the developed prototype machine, considered as a commercializing level, were analyzed and evaluated. The prototype machine attached Tiny PLC automatic control system was performed the sequent function as the rate of successful peeling was more than 98% for the Altari radish less than 70 mm diameter of a radish. The operating efficiency of this was 9 see/each, 128 kg/h, and it means as much as $5{\sim}6$ times that of a woman labor's. The sanitation and taste of the mechanized-processed Altari radish kimchi was almost same as that of the handmade. And they were suitable for manufactory of kimchi as the both short term ripening and storing kimchi. Developed machinery with one peeling device and two peeling devices that compared with hand processing, it was analyzed that the break-even yearly working days were 28 days and 19 days, and the break-even yearly processing amount were 28,700 kg, 32,400 kg, respectively.

• Journal of Biosystems Engineering
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• v.40 no.1
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• pp.35-46
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• 2015

Purpose: To present a flexible and accurate autonomous solution for creating any desired row spacing value between the hydroponic gullies in multilayer growing units, and evaluate the capabilities and performance of the relevant automated system through the use of virtual prototyping technique. Methods: To build the virtual prototype of the system, CAD models of its different parts, including an autonomous vehicle and the mechanical mechanisms embedded in the multilayer growing unit, were developed and imported into the RecurDyn simulation software. In order to implement the automated row spacing operation, three spacing modes with different loading cycles and working steps were defined, and the operation of the system was simulated to obtain the target row spacing values specified for each of these modes. Results: Motion profiles related to the horizontal displacement of: 1) the lower and upper sliding bars installed in the cultivation layers, and 2) the hydroponic gullies, during the simulation of the system operation, were generated and analyzed. No deviation from the specified target spacing values was observed at the end of simulations for all spacing modes. Conclusions: The results of the motion analysis obtained by simulating the system operation confirm the effectiveness of the control scheme proposed for automated row spacing of gullies. It was also found that proper sequencing of the loading cycles and the precision of the working strokes of the upper bars are the critical factors for establishing a certain row spacing value. Based on the simulation results, precise control of the back and forth motions of the upper bars is highly necessary for sound operation of the real system.

• Journal of Biosystems Engineering
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• v.42 no.1
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• pp.23-43
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• 2017

Purpose: As application-specific wireless sensor networks are gaining popularity, this paper discusses the development and field performance of the GHAN, a greenhouse area network system to monitor, control, and access greenhouse microenvironments. GHAN, which is an upgraded system, has many new functions. It is an intelligent wireless sensor and actuator network (WSAN) system for next-generation greenhouses, which enhances the state of the art of greenhouse automation systems and helps growers by providing them valuable information not available otherwise. Apart from providing online spatial and temporal monitoring of the greenhouse microclimate, GHAN has a modified vapor pressure deficit (VPD) fuzzy controller with an adaptive-selective mechanism that provides better control of the greenhouse crop VPD with energy optimization. Using the latest soil-matrix potential sensors, the GHAN system also ascertains when, where, and how much to irrigate and spatially manages the irrigation schedule within the greenhouse grids. Further, given the need to understand the microclimate control dynamics of a greenhouse during the crop season or a specific time, a statistical assessment tool to estimate the degree of optimality and spatial variability is proposed and implemented. Methods: Apart from the development work, the system was field-tested in a commercial greenhouse situated in the region of Punjab, India, under different outside weather conditions for a long period of time. Conclusions: Day results of the greenhouse microclimate control dynamics were recorded and analyzed, and they proved the successful operation of the system in keeping the greenhouse climate optimal and uniform most of the time, with high control performance.

• Journal of Biosystems Engineering
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• v.42 no.4
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• pp.283-292
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• 2017

Purpose: Japanese Apricot, a type of plum, has various medicinal and economical applications. Plums are quite popular worldwide, but their deseeding remains a serious impediment to their processing. Therefore, a plum (Japanese Apricot) seed remover (PSR) was developed that can use various types of cutters according to the purpose of the plum processing, and its performance was evaluated. Methods: The proposed PSR, which allows multipurpose cutters, namely, zero-, two-, and four-blade cutters, to be installed, was first designed and manufactured. To identify appropriate parameters related to the cutting pressure, plums were harvested from three regions during three harvesting periods, and their geometrical and mechanical properties were measured. After application of the parameters related to the cutting pressure, a performance test was carried out on both fresh and frozen plums by identifying the ratios of the flesh recovery, seed recovery, seed breakage, deseeding efficiency, and machine efficiency. Results: The results show that, using the proper calculation of the processing parameters, 100% deseeding efficiency was facilitated regardless of the type of cutter used. However, in the case of a four-blade cutter, there are significant differences in the flesh recovery ratio according to the plum setting angle. Between the fresh and frozen plums, all cutters showed a significantly better flesh recovery ratio for the case of fresh plums. Conclusions: This machine will advance the plum processing technology, and eventually help the plum industry flourish.

• Journal of Animal Environmental Science
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• v.21 no.3
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• pp.99-104
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• 2015

According to the volumetric mixing rate of dairy cow manure (DCM) and moisture control materials such as decomposed manure (DM) and sawdust (S), 6 reactors (DCM only (R1), DCM : DM = 1:1 (R2), DCM : DM = 1.5:0.5 (R3), DCM : DM = 0.5:1.5 (R4), DCM : DM:S = 1:0.5:0.5 (R5) and DCM : S = 1:1 (R6)) were used for composting of dairy cow manure. Among the composting reactors, composting reactor of R5 was shown the highest temperature of the compost as a $66^{\circ}C$ during composting period. After 3 weeks composting, moisture content of R5 and R6 were 51% and 51.3%, respectively. These values were satisfied with the moisture content standard of livestock manure compost of Korea. We concluded that decomposed manure may be a good moisture control material for dairy cow manure composting when it is used in mixture with sawdust. The optimum volumetric mixing ratio of dairy cow manure and moisture control materials was 50% of livestock manure, 25% of decomposed manure and 25% of sawdust.

• Journal of Biosystems Engineering
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• v.16 no.3
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• pp.228-238
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• 1991

Cam plays very important roles due to continuous requirement for the high-speed and automation of the machinery. A large number of studies of cam curve were carried out by many researchers, and CNC milling and machining center for manufacturing cam have been widely used recently. The purpose of this study was to develop a CAD/CAM system for cam using QuickBasic language in 16-bit PC for application of cam design and manufacturing. Results obtained were as follows : 1. It was possible to input data by entering cam angle and its corresponding R, from 0 to 360 deg. of cam angle. The tediousness at entering data was minimized because of the same data format for both cylindrical cam and disc cam, and free format used for data file. 2. It was possible to design cam by choosing only the number of cam curve because of developing the CAD/CAM program with dimensionless method of cam curves including widely used 19 kinds. After selecting the number of the cam curve, the CAD/CAM system automatically shows the characteristics of cam motion enough to help a designer to decide : displacement, velocity, acceleration and jerk. 3. It was possible to execute, in an efficient way, both the cam profile synthesis and the generation of NC program for CNC machining center by using the input data. 4. This NC program generated by the CAD/CAM system developed here, was evaluated as positive in relation with actual manufacturing experiments and thought to be useful in its application without any modification. It can be said that this CAD/CAM system could be used by the beginners to design and manufacture the cam automatically as the system consists of very simple dialogue methods. In addition, self-developed QuickBasic would be would used as a basic tool for further stuides in this area of research, together with application.