• Resources Recycling
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• v.12 no.5
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• pp.16-22
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• 2003

Lightweight aggregate for concrete was manufactured from recycling the waste PET bottles (PET Bottle Lightweight Aggregate, LAPET). The qualities of LAPET and its mortar were investigated. Specific gravity and unit weight of LAPET was very low in comparison with river sand like as 1.39, 844 kg/㎥ respectively. In addition, compressive strength of concrete significantly decreased because of specific gravity of aggregate decreased with increases in containing ratio. When LAPET was contained to 25% and 50％ of river sand, compressive strength of concrete at 28 days was indicated more 30MPa. Most of LAPET was generally showed to round shape and fluidity of mortar increased significantly due to sleeking the surface texture of LAPET. On the other hand, capillary absorption of mortar with LAPET was greatly increased in comparison with that of mortar without LAPET because of LAPET was composed of singular gradation. Absorption of LAPET was 0％ because the interior structure of LAPET consists of PET like as organic high polymer. Therefore the fault of normal lightweight aggregate, absorption, will be improved. It could expect several advantages that the pollution of environment will be previously prevent and the waste resources could be recycled if LAPET is reused as aggregate for Lightweight concrete.

• Journal of the Korean Recycled Construction Resources Institute
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• v.4 no.1
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• pp.1-9
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• 2016

While the amount of construction waste has not been changed much in discharge for last 10 years, the recycled resources refined from construction waste have been mainly applied to low-leveled one such as reclamation, back-fill, road base or subbase and so on. Thus this study addresses the applicability of recycled fine aggregate as a replaceable material in precast concrete. To evaluate the possibility, both of dry and wet processes were adopted as well as steam curing, widely used in the field for rapid producing. Most important experimental parameters were driven through preliminary experiments and were evaluated in terms of concrete properties. It is found from aggregate-replacement tests that all of consistency and strengths of concrete were decreased as the ratio of recycled fine aggregate increased, and the amount of decrease can be estimated using proposed equations. Though the recycled fine aggregate showed a decrease of concrete properties more or less, the applicability in large volume as a constituent of precast product was well noted from experimental results.

• Resources Recycling
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• v.16 no.5
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• pp.25-30
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• 2007

In Korea, reutilization of construction waste is gaining attention as construction waste generated increases continuously. Currently, the concrete waste is simply crushed and used as a low value application such as paving, back filling, etc. To meet the demand of aggregate for construction and the resource efficiently, production of high quality recycled aggregate is necessary. Therefore, in this study, a better process for production of high quality recycled aggregate was developed using combination of heat pretreatment and autogenous milling. Test results showed that the recycled aggregate has a density of $2.5\;g/cm^3$ and a water absorption ratio of 3.0%, which meet the specification of the first class of KS F 2573. Currently, a pilot scale autogenous mill is being constructed and tests will be further conducted to develop a commerce-scale process.

• Journal of the Korean Recycled Construction Resources Institute
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• v.11 no.4
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• pp.341-348
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• 2023

In this study, in order to minimize the increase in the amount of various industrial by-products due to the rapid growth of the industry and the intensification of the depletion of natural aggregate resources, the material test using recycled aggregate and steelmaking slag and the proper mixing ratio of recycled concrete were to be derived. In this study, first, the conformity of the quality standards of the materials used in the field was confirmed, and the workability and molding results were shown when used alone or mixed. Therefore, the feasibility of application as aggregate for concrete was evaluated through a total of 4-type mixtures of cement types, admixtures, coarse aggregates, and fine aggregates. As a result of the experiment, it was confirmed that the slump of unhardened concrete, the amount of air, chloride and compressive strength of hardened concrete according to the replacement rate were different from the measured values of general concrete quality characteristics. According to this, it was confirmed that the quality characteristics of the standard design criteria were satisfied.

• Journal of the Korean Recycled Construction Resources Institute
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• v.5 no.1
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• pp.85-93
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• 2017

This paper presents mechanical properties and carbonation behavior of the recycled aggregate concretes(RAC) in which natural aggregate was replaced by recycled coarse aggregate and fine aggregate by specified concrete strength levels(21, 35, 50MPa). A total of 18 RAC were produced and classified into six series, each of which included three mixes designed with three specified concrete strength levels of 21MPa, 35MPa and 50MPa and three recycled aggregate replacement ratios of 0, 50 and 100%. Physical and mechanical properties of RAC were tested for slump test, compressive strength, and carbonation depth. The test results indicated that the slump of RAC could be improved or same by recycled coarse aggregate replacement ratios, when compared with natural aggregate. But slump of RAC was decreased as the recycled fine aggregate replacement ratios increase. Also, the test results showed that the compressive strength was decreased as the recycled aggregate replacement ratios increased and it had a conspicuous tendency to decrease when the content of the recycled aggregate exceeded 50%. Furthermore, the result indicated that the measured carbonation depth increases by 40% with the increase of the recycled aggregate replacement. In the case of the concrete having low level compressive strength, the increase of carbonation depth tends to be higher when using the RCA. However, the trend of carbonation resistivity in high level compressive strength concrete is similar to that obtained in natural aggregate concrete. Therefore, an advance on the admixture application and mix ratio control are required to improve the carbonation resistivity when using the recycled aggregate in large scale.

• Journal of the Korean Recycled Construction Resources Institute
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• v.4 no.3
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• pp.235-242
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• 2016

As for a possibility of using high volume of recycled aggregate in concrete mixture, recycled fine one which is known to be worse in quality and hard to control was selected and investigated in terms of performance of mortar as the replacement ratio to natural fine aggregate was changed. As a result of test, it is found that grade of recycled fine aggregate was beyond standard one and fineness modulus of that itself was increased in compare to natural one. In case of making mortar with recycled fine aggregate, disadvantageous results such as less fluidity and air content including the increase of dry shrinkage were shown but strengths of mortar were comparable to the one making with natural aggregate, which means that planned strength of common concrete structure can be achieved by controlling W/C and the amount of chemical admixture, and also that large amount of recycled fine aggregate is applicable to the precast concrete products generally free to the amount of water.

• Journal of the Korean Recycled Construction Resources Institute
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• v.9 no.3
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• pp.246-252
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• 2021

The basic properties and volume stability of the ultra-rapid setting cement mortar containing low-quality recycled aggregate with a higher water absorption and lower specific gravity than relavent Korea Standard were experimentally confirmed. The mix proportion without recycled aggregate followed that of the general repair mortar used in the fields. 15% and 30% of the fine aggregate was substituted by the recycled aggregate in the mixtures with and without latex emulsion, and properties and characteristics of the mortar including mortar flow, setting time, compressive and flexural strength, and linear deformation under sealed and unsealed conditions were evaluated. It was confirmed that when low-quality recycled aggregate was used by 30%, there were risks of decrease in the early-age strength by up to 50% within 24h and increases in drying shrinkage by up to 2 times for 2 weeks compared to the the mixtures without the recycled aggregate.

• Journal of the Korean Recycled Construction Resources Institute
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• v.9 no.4
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• pp.594-601
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• 2021

In order to expanding of the use of steel slag, a by-product of steel industry, as a road paving construction material, this present study confirmed the possibility of the rust formation of steel slag aggregate and evaluated the durability performance and the noise reduction characteristics of asphalt concrete mixture. As a result of conducting the rust formation test of aggregate, no rust was observed in both aggregate, so it is judged that the possibility of rust formation in the actual road water environment is very low. As a result of performing the moisture resistance test, all mixtures showed a tensile strength ratio exceeding 85%, satisfied the standard as asphalt mixture. In addition, the sound absorption coefficient of the steel slag aggregate mixture was measured to be higher than that of the general aggregate mixture. Accordingly, it is speculated th at th e steel slag aggregate mixture can more effectively respond to road noise reduction than the general mixture.

• Journal of the Korean Recycled Construction Resources Institute
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• v.12 no.2
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• pp.178-187
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• 2024

In this study, it was determined that it was necessary to consider the replacement rate when applying recycled coarse aggregate to concrete, so data on existing research trends and results were collected and the mechanical properties of concrete according to the replacement rate of recycled coarse aggregate were analyzed. In collecting data on recycled coarse aggregate, data without processes such as compressive strength and removal of residual mortar attached to recycled coarse aggregate were collected among the concrete measurement items. In the case of concrete with 50 % and 100 % replacement of recycled coarse aggregate, it was confirmed that the mechanical properties were lower or higher than ordinary concrete by -36.0 ~ 9.9 % and -40.0 ~ 10.4 %, respectively, on average. Accordingly, it is judged that additional water should be mixed in consideration of the absorption rate when mixing, and the replacement rate of recycled coarse aggregate, which has mechanical properties of 80 % or more compared to ordinary concrete, should be less than 50 %.

• Resources Recycling
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• v.19 no.3
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• pp.52-61
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• 2010

In general, the waste concrete is simply crushed and reused as a recycled aggregate at a low value application such as back filling material. It because that the quality of recycled aggregate is lower than one of natural aggregate due to the insufficient liberation of aggregate and cement mortar. So in this study, the liberation characteristics of liberation of aggregate and cement mortar is analyzed to investigate the limitation of conventional crushing stage at waste concrete processing circuit. In this process, thermal treatment method is evaluated for the enhancement of liberation. From test results, the preferential breakage along the grain boundary is not accomplished by the conventional crushers. It leads a low quality of recycled aggregate and a fracture of aggregate. To solve these problems, gentle breakage is used as a breakage mechanism to induce preferential breakage along the grain boundary. The recycled aggregate produced from the free fall test, which adopts a gentle breakage, shows a better liberation characteristics and a higher quality.