• Title/Summary/Keyword: adhesive layer

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철계 비정질 분말을 활용한 초고속 용사 코팅층 개발 (Development of Amorphous Iron Based Coating Layer using High-velocity Oxygen Fuel (HVOF) Spraying)

  • 김정준;김송이;이종재;이석재;임현규;이민하;김휘준;최현주
    • 한국분말재료학회지
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    • 제28권6호
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    • pp.483-490
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    • 2021
  • A new Fe-Cr-Mo-B-C amorphous alloy is designed, which offers high mechanical strength, corrosion resistance as well as high glass-forming ability and its gas-atomized amorphous powder is deposited on an ASTM A213-T91 steel substrate using the high-velocity oxygen fuel (HVOF) process. The hybrid coating layer, consisting of nanocrystalline and amorphous phases, exhibits strong bonding features with the substrate, without revealing significant pore formation. By the coating process, it is possible to obtain a dense structure in which pores are hardly observed not only inside the coating layer but also at the interface between the coating layer and the substrate. The coating layer exhibits good adhesive strength as well as good wear resistance, making it suitable for coating layers for biomass applications.

Ply-Lam CLT의 층재 구성 및 접착제 종류에 따른 블록전단강도에 관한 연구 (A Study on the Block Shear Strength according to the Layer Composition of and Adhesive Type of Ply-Lam CLT)

  • CHOI, Gyu Woong;YANG, Seung Min;LEE, Hyun Jae;KIM, Jun Ho;CHOI, Kwang Hyeon;KANG, Seog Goo
    • Journal of the Korean Wood Science and Technology
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    • 제48권6호
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    • pp.791-806
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    • 2020
  • 본 연구에서는 공학목재로 목구조건축에 주로 사용되는 집성재 및 CLT 그리고 Ply-lam CLT의 블록전단시험을 실시하여 강도 및 파괴 유형을 비교 분석하였다. 이를 통해 Ply-lam CLT의 라미나 및 합판의 수종, 접착제의 종류 및 Layer구성 등 최적생산을 위한 제조조건을 구명하고자 하였으며 그 결과는 다음과 같다. 블록전단시험을 통해 집성재, Ply-lam CLT, CLT 순으로 높은 강도를 나타냈다. 특히, 낙엽송 합판과 낙엽송 라미나의 복합구조로 제조되는 Ply-lam CLT의 전단강도는 집성재 전단강도 기준인 7.1 N/㎟을 통과하였다. 아울러 본 연구에서는 집성재, CLT, Ply-lam 접착에 사용된 접착제 종류에 따른 전단강도의 차이는 나타나지 않았다. 그러나 Ply-lam CLT의 경우에는 라미나와 합판의 수종에 따라 Ply-lam CLT의 전단강도의 차이를 나타냈다. 그 결과는 낙엽송 > 남양재 ≒ 육송 합판 순으로 높은 강도를 나타났다. Ply-lam CLT의 최적 구성은 낙엽송 합판과 낙엽송 라미나를 사용하는 경우이며 접착제는 용도에 따라 PRF, PUR을 선정하여 사용하면 될 것으로 판단된다. 목질재료 유형에 따른 전단강도 파괴 양상 결과 분석을 통하여 집성재는 shear parallel-to-grain, CLT는 rolling shear, Ply-lam CLT는 shear parallel-to-grain과 rolling shear가 복합적으로 나타났다. 이는 전단강도 결과와 밀접한 관련이 있으며 rolling shear로 인하여 CLT보다 Ply-lam CLT에서 더 높은 전단 강도를 나타내는 것으로 판단된다.

상아질-레진 계면의 공초점 현미경적 형태 및 전단결합강도와의 관계 (CONFOCAL LASER SCANNING MICROSCOPIC MORPHOLOGY OF DENTIN-RESIN INTERFACE AND ITS RELATIONSHIP WITH SHEAR BOND STRENGTH)

  • 최낙원;조병훈;손호현
    • Restorative Dentistry and Endodontics
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    • 제24권2호
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    • pp.310-321
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    • 1999
  • In this in vitro study, confocal laser scanning microscopic morphology of dentin-resin interface and its relationship to shear bond strength were investigated after the exposed dentin surfaces were treated with 3 different kinds of dentin adhesive systems[three-step; Scotchbond Multi-Purpose Plus(SMPP), self-priming bonding resin; Single Bond(SB), self-etching primer; Clearfil Liner Bond 2(LB2)]. 52 extracted human molar teeth without caries and/or restorations. The experimental teeth were randomly divided into three groups of seventeen teeth each. In five teeth of each group, class V cavities(depth: 1.5mm) with 900 cavosurface angles were prepared at the cementoenamel junction on buccal and lingual surfaces. Bonding resins of each dentin adhesive system were mixed with rhodamine B. Primer of SMPP was mixed with fluorescein. In group 1. the exposed dentin was conditioned with etchant, applied with above primer and bonding resin of SMPP. In group 2, with etchant and self-priming bonding agent of SB. In group 3, with self-etching primer and bonding agent of LB2. After treatment with dentin adhesive systems, composite resin were applied and photocured. The experimental teeth were cut longitudinally through the center line of restoration and grounded so that about $90{\mu}m$-thick wafers of buccolingually orientated dentin were obtained. And, $70{\sim}80{\mu}m$-thick wafers sectioned horizontally, thus presenting a dentinal tubules at 900 to the cut surface of a remaining tooth, were obtained. Primer of SMPP mixed with rhodamine B was applied to these wafers. Confocal laser scanning microscopic investigations of these wafers were done within of 24 hours after treatment. To measure shear bond strength, the remaining twelve teeth of each group were grounded horizontally below the dentinoenamel junction, so that no enamel remained. After applying dentin adhesive systems on the dentin surface, composite was applied in the shape of cylinder. The cylinder was 5mm in diameter, and 2mm in thickness. Shear bond strength was measured using Instron with a cross-head speed of 0.5mm/min. It was concluded as follows ; 1. Hybrid layer of SMPP(mean: $4.56{\mu}m$) was thicker than that of any other groups. This value was not statistically significant thicker than that of SB(mean: $3.41{\mu}m$, p>0.05), and significant thicker than that of LB2(mean: $1.56{\mu}m$, p<0.05). There was a statistical difference between SB and LB2(p<0.05). 2. Although there were variations in the length of resin tag even in a sample, and in a group, most samples in SMPP and SB showed resin tags extending above $20{\mu}m$. But samples in LB2 showed resin tags of $10{\mu}m$ at best. 3. Besides primer's infiltration into demineralized peritubular dentin and dentinal tubules, fluorophore of primer was detected in the lateral branches of dentinal tubules. 4. All groups demonstrated statistically significant differences from one another(p<0.05), with shear bond strengths given in descending order as follows: SMPP(18.3MPa), SB(16.0MPa) and LB2(12.4MPa). 5. LB2 having thinnest hybrid layer($1.56{\mu}m$) showed the lowest shear bond strength(12.4MPa).

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복합레진 수복시 복합용기 및 단일용기 상아질 접착제의 미세변연누출에 관한 연구 (MICROLEAKAGE OF CURRENT DENTIN BONDING SYSTEMS)

  • 류주희;박동성;권혁춘
    • Restorative Dentistry and Endodontics
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    • 제24권1호
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    • pp.55-66
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    • 1999
  • The purpose of this study was to evaluate the microleakage of 5 current dentin bonding systems which are composed of 2 multi-bottle systems(Scotchbond Multi-Purpose, All Bond2) and 3 one-bottle systems(Single bond, One-Step, Prime & Bond). In this in vitro study, class V cavities were prepared on buccal and lingual surfaces of sixty extracted human premolars and molars on cementum margin. The experimental teeth were randomly divided into six groups of 10 samples (20 surfaces) each, Group 1 : Scotchbond Multi-Purpose ; Group 2 : All Bond 2 ; Group 3 : Single Bond ; Group 4 : One-Step ; Group 5 : Prime & Bond ; Group 6 : no bonding agent(control). The bonding agent and composite resin were applied for each group following the manufacturer's instructions. After 500 thermocycling between $5^{\circ}C$ and $55^{\circ}C$, the 60 teeth were placed in 2% Methylene blue dye for 24 hours, then rinsed with tab water. The specimen were embedded in clear resin, then sectioned buccolingually through the center of restoration with a low speed diamond saw. The dye penetration on each of the specimen were then observed with a stereomicroscope at ${\times}20$. The results of study were statistically analyzed using the Student-Newmann-Keul's Methods and the Mann-Whitney Rank Sum Test. The resin/dentin interfaces were examined under Scanning Electron Microscopy. The results of this study were as follows. 1. None of the dentin bonding systems used in this study showed significant difference in leakage values at both the enamel and the dentin margins (P>0.05). 2. In all groups except the control, leakage value seen at the enamel margin was significantly lower than that seen at the dentin margin (P<0.05). 3. Compared to the control group, all the groups treated with dentin bonding systems showed significantly lower leakage value at both enamel and dentin margins (P<0.05). 4. In the SEM view, gaps were observed in the composite resin / dentin interface in group 6 where no dentin bonding agent was used, and in all the other groups (group 1, 2, 3, 4, 5) composite resin, hybrid layer, and dentin were seen to be closely adhering to each other where there were no leakages. Well-developed resin tags 3~100${\mu}m$ in length infiltrated dentinal tubules past the hybrid layer and a hybrid layer 1~5${\mu}m$ thick had developed between the dentinal surface and the composite resin surface.

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음향방출법에 의한 용사코팅 피막부식재의 파손 해석 (Failure Analysis of Corroded Coating Materials by Acoustic Emission)

  • 김귀식;현창해;홍용의;손창환
    • 한국해양공학회지
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    • 제19권5호
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    • pp.43-49
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    • 2005
  • This paper is to investigate the effect of corrosion by acoustic emission method in tensile loading and the adhesiveness between substrate and coating layer. The powders used are Zn and Amdry625, respectively. They are coated on brass alloy substrate. AE signals of Zn and Amdry625 coating layer increase drastically in strain $2\%$. However, those of Zn specimen have more than those of Amdry625 specimen. When the specimens executed the corrosion test under $3.5\%$ NaCl solution for 500, 1000 hours, the salt solution penetrated into the surface of the substrate through the pores of the coating layer. As a result, corrosion production formed on the surface of the substrate. The adhesiveness between coating layers is weakened by the polarization and corrosion itself. The AE event, count, and energy of corroded coating specimens decrease, compared to specimens without corrosion. The results are summarized as follows : 1. In the tensile tests, the time that it took to start and develop the cracks and exfoliations between the surface of the substrates and the plasma spray coatings were different according to the type of plasma sprayed material, which are Zn and Amdry625. These phenomena were obvious at the strain rate 1 to $5\%$, and few available data were found after that stage. 2. The specimens with Zn coating showed the characteristics of crack, according to the changes of the tensile strength applied on the substrates while those with Amdry625 showed exfoliation as a result of low adaptation to the tensile strength. 3. The anti-corrosion specimens showed that the adhesive properties between the substrate and the plasma spray coating were strong in the order of Zn, Amdry. It showed that Corroded specimens cracked or exfoliated easily, even with the small energy, because those had a comparatively weakened adhesive property, due to corrosion. 4. Zn specimen showed no corrosion phenomena on the surface of the substrates, because they had the function of sacrifice anode however, Amdry625 specimen showed the corrosion, because it did not have that function.

Cu 박막과 $SiO_2$ 절연막사이의 $TaN_x$ 박막의 접착 및 확산방지 특성 (Adhesion and Diffusion Barrier Properties of $TaN_x$ Films between Cu and $SiO_2$)

  • 김용철;이도선;이원종
    • 마이크로전자및패키징학회지
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    • 제16권3호
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    • pp.19-24
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    • 2009
  • 3차원 패키지용 고종횡비 TSV(through-Si via)를 이용한 배선 공정에서 via 충진을 위한 대표적인 방법중의 하나가 via 내부에 $SiO_2$ 절연막을 형성한 다음 Sputtering법으로 접착/확산방지막 및 씨앗층을 형성하고 전해도금법으로 Cu를 충진하는 방법이다. 본 연구에서는 Cu 박막과 $SiO_2$ 절연막 사이에 reactive sputtering법으로 증착한 $TaN_x$ 박막의 조성에 따른 접착특성 및 확산방지막특성을 연구하였다. $TaN_x$ 박막의 질소함량에 따른 Cu 박막과 $SiO_2$ 절연막사이의 접착력을 $180^{\circ}$ peel test와 topple test를 이용하여 정량적으로 측정하였다. $TaN_x$ 박막 내 질소함량이 증가함에 따라 접착력은 더욱 증가하였는데, 이는 질소함량이 증가함에 따라 $TaN_x$ 박막과 $SiO_2$ 절연막사이의 계면에서 계면반응물의 생성이 증가하였기 때문으로 해석된다. 고온에서 열처리를 통하여 Cu에 대한 확산방지막으로서의 특성을 조사한 결과, $TaN_x$ 박막은 Ta 박막에 비하여 우수한 Cu에 대한 확산방지 특성을 보였으며 N/Ta성분비 1.4까지는 $TaN_x$ 박막내 질소함량의 증가에 따라 확산방지특성도 향상되었다.

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경량화 알루미늄-GFRP 혼성 사각관 보의 굽힘성능 및 붕괴 메커니즘 (Bending Performances and Collapse Mechanisms of Light-weight Aluminum-GERP Hybrid Square Tube Beams)

  • 이성혁;김형진;장영욱;최낙삼
    • Composites Research
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    • 제20권3호
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    • pp.8-16
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    • 2007
  • 자동차 충돌이나 전복사고에 있어서 부재들의 변형은 축방향 압축붕괴와 함께 굽힘붕괴가 혼합된 변형양상을 보여주고 있으며, 자동차에 사용되는 대부분의 박벽관 부재는 굽힘붕괴가 주된 붕괴형태로 나타나고 있다. 하지만 혼성 사각관의 굽힘붕괴에 대한 연구는 축방향 붕괴의 연구에 비해 많이 부족한 현실이다. 본 논문에서는 알루미늄-복합재료 혼성 사각관의 굽힘 붕괴 거동 및 에너지 흡수 특성을 실험적 방법으로 연구하여 경량화 구조부재로서의 적용가능성을 조사하였다. 접착필름 살입형 경화법으로 제작된 알루미늄-복합재료 혼성 사각관 보에 대해 복합 재료 층의 적층두께와 적층 각에 따른 굽힘 성능을 평가하였다. 본 혼성 사각관 보는 복합재료만으로 구성된 사각관 보에서 발생할 수 있는 불안정한 붕괴모드를 안정적인 붕괴로 전환시키면서, 단순 알루미늄 사각관에 비해 에너지 흡수 능력이 향상되었고, 특히 $[0^{\circ}/90^{\circ}]s$를 적층한 혼성 사각관의 경우 벽두께 1mm인 알루미늄 사각관 시험편과 비교하여 흡수에너지가 1.78배 증가하였고 단위무게당 흡수에너지는 1.29배로 증가함을 보였다.

Load cycling에 따른 소수성 실험용 상아질 접착제의 nanoleakage 양상 (The nanoleakage patterns of experimental hydrophobic adhesives after load cycling)

  • 손서진;장주혜;강석호;유현미;조병훈;손호현
    • Restorative Dentistry and Endodontics
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    • 제33권1호
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    • pp.9-19
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    • 2008
  • 본 연구의 목적은 두 가지 실험용 소수성 상아질 접착제와 전통적인 3-step 상아질 접착제의 nanoleakage 양상을 load cycling 전, 후에 비교하여 상아질 접착제의 내구성을 예측해 보고자 하는 것이다. 두 가지 실험용 소수성 상아질 접착제 즉, 에탄을 포함 상아질 접착제, 메탄을 포함 상아질 접착제를 만들었다. 대구치 30개의 치관부 3분의 1을 절단하고 임의로 3군으로 나누어 각각 Scotchbond Multi-Purpose (3M ESPE, St. Paul, MN, USA), 에탄올 포함 상아질 접착제 및 메탄을 포함 상아질 접착제를 사용하여 상아질 접착 후, 복합레진으로 치관부를 수복하였다. 각각의 접착 시스템을 Load cycling 여부에 따라 두 군으로 나누고 각각의 치아를 접착 계면에 수직으로, 약 2.0 mm의 두께가 되도록 절단하여 치아마다 2개의 시편을 얻어 각 군 당10개의 시편을 얻었다. 시편을 50 % ammoniacal silver nitrate를 이용하여 염색한 후 주사전자현미경을 이용하여 혼성층의 nanoleakage를 관찰하였다. 은 침착의 분포는 image analysis software (Scion Image Beta 4.03, Scion Corp., Frederick, MD, USA)를 이용하여 gray value로 계산하였고 이 원분산 분석법으로 통계처리 하였다. 3종의 상아질 접착제에서 모두 nanoleakage가 관찰되었으나, 에탄올 포함 상아질 접착제와 메탄을 포함 상아질 접착제에서 Scotchbond Multi-Purpose 보다 적은 양의 nanoleakage 가 관찰되었다 (p < .0001). 각각의 상아질 접착제에서 load cycling에 따른 nanoleakage 양상의 변화는 관찰되지 않았다. 이상의 결과에서 친수성기를 줄이고 소수성기를 극대화 한 실험용 상아질 접착제가 접착 계면의 내구성 향상에 도움을 줄 수 있을 것으로 사료된다.

산화제($H_2O_2$)의 첨가 유무에 따른 Ti/TiN막의 CMP 연마 특성 (Improvement of Polishing Characteristics Using with and without Oxidant ($H_2O_2$) of Ti/FiN Layers)

  • 이경진;서용진;박창준;김기욱;박성우;김상용;이우선
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2003년도 하계학술대회 논문집 Vol.4 No.1
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    • pp.88-91
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    • 2003
  • Tungsten is widely used as a plug for the multi-level interconnection structures. However, due to the poor adhesive properties of tungsten (W) on $SiO_2$ layer, the Ti/TiN barrier layer is usually deposited onto $SiO_2$ for increasing adhesion ability with W film. Generally, for the W-CMP (chemical mechanical polishing) process, the passivation layer on the tungsten surface during CMP plays an important role. In this paper, the effect of oxidants controlling the polishing selectivity of W/Ti/TiN layer were investigated. The alumina ($Al_2O_3$) abrasive containing slurry with $H_2O_2$ as the oxidizer, was studied. As our preliminary experimental results, very low removal rates were observed for the case of no-oxidant slurry. This low removal rate is only due to the mechanical abrasive force. However, for Ti and TiN with $H_2O_2$ oxidizer, different removal rate was observed. The removal mechanism of Ti during CMP is mainly due to mechanical abrasive, whereas for TiN, it is due to the formation of metastable soluble peroxide complex.

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진공 플라즈마 스프레이 공정을 이용한 W계 복합 코팅층의 제조 및 특성 연구 (Manufacturing and Properties of Low Vacuum Plasma Sprayed W-Carbide Hybrid Coating Layer)

  • 조진현;진영민;안지훈;이기안
    • 한국분말재료학회지
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    • 제18권3호
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    • pp.226-237
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    • 2011
  • W-ZrC and W-HfC composite powders were fabricated by the Plasma Alloying & Spheroidization (PAS) method and the powders were sprayed into hybrid coating layers by using Low Vacuum Plasma Spray (LVPS) process, respectively. Microstructure, mechanical properties, and ablation characteristics of the fabricated coating layers were investigated. The LVPS process led to successful production of W-Carbide hybrid coatings, approximately 400 ${\mu}M$ or above in thickness. As the substrate preheating temperature increased from $870^{\circ}C$ to $917^{\circ}C$, the hardness of the W-ZrC coating layer increased due to decreased porosity. Vickers hardness showed higher value (about 108.4 HV) in W-ZrC hybrid coating material compared to that of W-HfC while adhesive strength was found to be similar in both coating layers. The plasma torch test revealed good ablation resistance of the W-Carbide hybrid coating layers. The relatively high performance W-ZrC coating layer at the elevated temperature is thought to be attributed to both the strengthening effect of ZrC particle remained in the layer and the formation of ZrO2 phase with high temperature stability.