• Title/Summary/Keyword: adhesion amount

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Synthesis and Adhesion Properties of UV Curable Acrylic PSAs for Semiconductor Manufacturing Process (반도체 제조 공정용 UV 경화형 아크릴 점착제의 합성과 점착 특성)

  • Lee, Seon Ho;Lee, Sang Keon;Hwang, Taek Sung
    • Applied Chemistry for Engineering
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    • v.24 no.2
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    • pp.148-154
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    • 2013
  • UV curable acryl resin, pressure-sensitive adhesives (PSAs), are used in many different parts in the world. In particular, PSAs has been used in the wafer manufacturing process of semiconductor industry. As wafers become much thinner, UV curable PSAs require more proper adhesion performance. In this study, acrylic PSAs containing hydroxyl groups were synthesized using monomers of 2-ethylhexyl acrylate, 2-ethylhexyl methacrylate, styrene monomer and 2-hydroxyethyl acrylate. Isocyanate modified UV curable PSAs were then prepared by the adduct reaction that facilitates the UV curing property via controlling the amount of methacryloyloxyehtyl isocyanate. The proper adhesion performance and UV curing behavior of UV curable PSAs with various hydroxyl values were studied, and experimental conditions were then optimized to raise the efficiency of wafer manufacturing process. It was found that in case of using the equivalent ratio of 1 : 1 isocyanate hardener used in the UV curable PSAs, the peel strength before the UV curing process decreased as the amount of hydroxyl groups increased in the PSAs. The peeling adhesive strength was also decreased with increasing UV dose due to high curing characteristics.

Improvement in Adhesion Properties of Epoxy/Polyamide/MPD Reactive Blends by means of AP Plasma Treatment and Morphological Tuning (상압 플라즈마 표면처리와 형태학적 조절에 의한 에폭시/폴리아미드/MPD 반응성 블렌드의 접착력 향상)

  • Song, Hyun-Woo;Kang, Hak-Su;Kim, Won-Ho;Marzi, Stephan;Kim, Byung-Min;Choe, Young-Son
    • Polymer(Korea)
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    • v.33 no.4
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    • pp.284-289
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    • 2009
  • The morphology and mechanical properties of epoxy/polyamide/MPD reactive blends with various amount of polyamide were investigated. The cure behaviors, mechanical strengths, and morphological changes of the epoxy blend systems were analyzed by using DSC, UTM, and SEM, respectively. The amount of high soluble polyamide in epoxy ranged from 0 to 30 phr, and the cure reaction occurred at $170^{\circ}$ for 30 min. The start and maximum exothermic temperature in heat flows during cure reactions appeared at almost same temperature, indicating that soluble polyamide could rarely hinder the cure reactions. From the SEM images, it was found that the size of separated-phase was very fine about 100-300 nm, and at 20 phr of polyamide the boundary of separated-phase was unclear and the phase revealed co-continuous. By AP plasma treatment of specimen surface, the adhesion strength was increased by 20% due to enhanced surface free energy. By blending 20 phr of polyamide with epoxy, the adhesion strength was increased by 50% due to co-continuous phase in morphology. By considering the surface treatment of specimen and morphological tuning of the blends, it can be expected that the improvement in toughness and excellent adhesion strength can be achieved in structural adhesive systems.

A Study on the Establishment of Proper Metalworking Fluids Supply Method to Reduce the amount Used (절삭유 사용량의 억제를 위한 적절한 공급 방식의 설정을 위한 연구)

  • 강재훈;송준엽;송철원;최종호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1803-1806
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    • 2003
  • Metalworking fluids (MWFs) are fluids used during machining and grinding to prolong the lift of the tool, carry away debris, and protect the surfaces of work pieces. These fluids reduce friction between the cutting tool and the work surface. reduce wear and galling, protect surface characteristics, reduce surface adhesion or welding and carry away generated heat. Workers can be exposed to MWFs by inhaling aerosols (mists) and by skin contact with the fluid. Skin contact occurs by dipping the hands into the fluid, splashes, or handling workpieces coated with the fluids. The amount of mist generated (and the resulting level of exposure) depends on many factors. To reduce the environmental pollution wastes and the potential health risks associated with occupational exposures to MWFs, it is required to establish optimum MWFs supply method and condition with minimum quantity in all over the mechanical machining field including high-speed type heavy cutting process.

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Design of 3D printed chip for thrombus measurement and feasibility study for smoking effect (혈전 측정용 3D printed chip 설계 및 흡연의 영향 사전 연구)

  • Haebeen Kim;Eunseop Yeom
    • Journal of the Korean Society of Visualization
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    • v.21 no.1
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    • pp.74-79
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    • 2023
  • Thrombogenesis, which is the process of blood clot formation, can be initiated by platelet activation. Excessive formation of blood clot in the bloodstream can lead to thrombosis. Therefore, when dealing with patients with disseminated intravascular coagulation (DIC) or children, it is necessary to use small amounts of blood. Hence, it is important to develop methods for the rapid and accurate measurement of the platelet function using a small amount of blood. In this study, 3D printing technology was utilized to facilitate the production of micro channels. The amount of platelet adhesion in smokers and non-smokers was compared by repeatedly exposing the structure of the channel to adjust the number of blood injections and facilitate thrombosis attachment to simple stenosis structures.

Preparation of Superhydrophobic Surfaces Using Agglomeration Control of Silica Nanoparticles by Organic Solvent and Non-fluoride Self-assembled Monolayers (유기용매에 의한 실리카 나노입자의 응집조절과 비불소계 자기조립박막을 이용한 초발수 표면 제조)

  • Kim, Taeyoon;Jeong, Jin;Chung, Ildoo
    • Journal of Adhesion and Interface
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    • v.16 no.3
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    • pp.116-121
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    • 2015
  • In this study, octadecyltrichlorosilane (OTS) has been used to replace fluoro-silanes which are much more expensive than OTS. In order to improve the mechanical and adhesive properties of coating layers, inorganic binders were separately synthesized based on sol-gel reaction in acidic condition. Since the synthesized silica nanoparticles gave only nano-scaled roughness, superhydrophobicity is not well obtained. Here, we present a new simple approach by intentionally inducing particle aggregation in the solution which is controlled by adjusting solvent amount. With selecting suitable sizes of silica nanoparticles, superhydrophobic surfaces were obtained with increasing the amount of organic solvents after surface hydrophobization using OTS, and an extremely water-repellent behavior was observed with zero sliding angle. This superhydrophobicity was achived only for the dielectric constant lower than 25, regardless of the composition of solvent, meaning that the dielectric constant could be an excellent indicator for fabricating superhydrobic surfaces induced by particle aggregation in the solution.

Superhydrophobic/Superoleophobic Spray Coatings based on Photocurable Polyurethane Acrylate and Silica Nanoparticles (UV경화형 폴리우레탄 아크릴레이트와 실리카 나노입자를 이용한 초발수 및 초발유 스프레이 코팅)

  • Kim, Su Hyun;Lee, Seung Goo
    • Journal of Adhesion and Interface
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    • v.21 no.2
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    • pp.58-64
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    • 2020
  • This paper describes a simple approach for preparing a superhydrophobic and superoleophobic coating via spraying the mixture of UV-curable polyurethane acrylate and silica nanoparticles dispersed in a solvent. The prepared surface structures can be controlled by changing the types of solvents, the concentration of the polymer, and the amount of spraying. Superhydrophobicity and superoleophobicity are quantified by measuring the contact angle of water and oil, respectively. We also demonstrate the mechanism of spray coating with maximized superhydrophobicity and superoleophobicity through the analysis of re-entrant surface structures. At the appropriate amount and the composition of mixed solutions, the contact angle hysteresis of water and oil on the prepared surface is less than 2° and 30°, respectively. In addition, it shows excellent water-repellent and oil-repellent properties such that the oil droplet bounces off the surface.

Preparation and Controlled Release Characterization of Crosslinked Chitosan Microcapsules (가교된 키토산으로 형성된 마이크로캡슐의 제조 및 방출 특성)

  • Han, A Reum;Shin, Young Jae;Lee, Chun Il;Pyo, Hyeong Bae;Shin, Jae Sup
    • Journal of Adhesion and Interface
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    • v.9 no.2
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    • pp.8-15
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    • 2008
  • Microcapsules have been widely used in cosmetics and pharmacology as controlled delivery devices of various active materials. Chitosan is the second most plentiful natural biopolymer with biocompatibility and nontoxicity. The chitosan microcapsules were prepared by the water-in-oil (W/O) emulsion method using glutaraldehyde as a crosslinking agent. Span80 was used as an emulsifier, and mineral oil was used as a medium material. Perfectly spherical microcapsules were obtained in the size range of $2{\sim}10{\mu}m$. The effects of emulsifier concentration and stirring speed on the average particle size and distribution were investigated. Encapsulation and release behavior of the microcapsules with different amount of the crosslinking agent (glutaraldehyde), different chitosan contents and different emulsifier concentration conditions were also investigated. The release rate of riboflavin was controlled by the crosslinking density of the chitosan and amount of emulsifier in the preparation of the microcapsule.

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A Study on the Relationship between Factors Affecting Soldering Characteristics and Efficiency of Half-cell Soldering Process with Multi-wires (Half-cell 기반 multi-wires 접합 공정에서 접합 특성에 영향을 주는 요인과 효율의 상관관계 연구)

  • Kim, Jae Hun;Son, Hyoung Jin;Kim, Sung Hyun
    • Current Photovoltaic Research
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    • v.7 no.3
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    • pp.65-70
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    • 2019
  • As a demand of higher power photovoltaic modules, shingled, multi-busbar, half-cell, and bifacial techniques are developed. Multi-busbar module has advantage for large amount of light havesting. And, half-cell is high power module for reducing resistive losses and higher shade tolerance. Recently, researches on multi-busbar is focused on reliability according to adhesion and intermetallic compound between Sn-Pb solder and Ag electrode. And half-cell module is researched to comparing with full-sized cell module for structure difference. In this study, we investigated the factors affecting to efficiency and adhesion of multi-wires half-cell module according to wire thickness, solder thickness, and flux. The results of solar simulator and peel test was that peel strength and efficiency of soldered cell is not related. But samples with flux including high solid material showed high efficiency. The results of FE-SEM and EDX line scan on cross-section between wire and Ag electrode for different flux showed thickness of solder joint between wire and Ag electrode is increasing through solid material increasing. Flux including high solid material would affect to solder behavior on Ag electrode. Higher solid material occurred lower growth of IMC layer because solder permeate to sider of wire ribbon than Ag electrode. And it increased fill factor for high efficiency. In soldering process, amount of solid material in flux and solder thickness are the factor related with characteristic of soldered photovoltaic cell.

Evaluation of Physical Properties as Magnesium Stearate Blendedin Hydrophilic Matrix Tablets

  • Choi, Du-Hyung;Jung, Youn-Jung;Wang, Hun-Sik;Yoon, Jeong-Hyun;Jeong, Seong-Hoon
    • Journal of Pharmaceutical Investigation
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    • v.41 no.2
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    • pp.83-90
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    • 2011
  • Main objectives of this study were to investigate the effects of a lubricant, magnesium stearate, as blended in a hydrophilic matrix tablet and to identify significant factors using a tablet ejection force and a swelling property. The characteristics of tablet ejection were evaluated with three different compression forces (30, 40, and 60 MPa) and two controlled factors, amount of magnesium stearate and its mixing time. A hydrophilic model drug (terazosin HCl dihydrate) was regarded as a default factor. Tablet swelling was also evaluated. The optimal amount of PEG compared to PEO was set to be 88.50% w/w. As the amount of magnesium stearate was varied from 0.79% to 2.20% w/w, the amount of PEO and PEG was adjusted to meet the tablet's total weight while maintaining the ratio between the two excipients constant. As the mixing time of magnesium stearate was increased, the tablet ejection force and the swelling property were decreased. As the amount of magnesium stearate was increased, the tablet ejection force and the swelling property were decreased since the increased mixing time and the amount of magnesium stearate induced hydrophobic properties of the matrix tablet more effectively. The ejection force of the tablet increased as a result of increase in the compression force, which means that the breaking of tablet/die-wall adhesion energy was also increased when the compression energy was increased. The results gavea valuable guide how to choose suitable amount of the lubricant with processing conditions for the development of hydrophilic matrix formulations.

Quantitative analysis of mutans streptococci adhesion to various orthodontic bracket materials in vivo (다양한 교정용 브라켓 원재료에 부착하는 mutans streptococci 양의 비교분석)

  • Yu, Jin-Kyoung;Ahn, Sug-Joon;Lee, Shin-Jae;Chang, Young-Il
    • The korean journal of orthodontics
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    • v.39 no.2
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    • pp.105-111
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    • 2009
  • Objective: To estimate the effects of bracket material type on enamel decalcification during orthodontic treatment, this study analyzed the adhesion level of mutans streptococci (MS) to orthodontic bracket materials in vivo. Methods: Three different types of orthodontic bracket materials were used: stainless steel, monocrystalline sapphire, and polycrystalline alumina. A balanced complete block design was used to exclude the effect of positional variation of bracket materials in the oral cavity. Three types of plastic individual trays were made and one subject placed the tray in the mouth for 12 hours. Then, the attached bacteria were isolated and incubated on a mitis salivarius media containing bacitracin for 48 hours. Finally, the number of colony forming units of MS was counted. The experiments were independently performed 5 times with each of the 3 trays, resulting in a total of 15 times. Mixed model ANOVA was used to compare the adhesion amount of MS. Results: There was no difference in colony forming units among the bracket materials irrespective of jaw and tooth position. Conclusions: This study suggested that the result of quantitative analysis of MS adhesion to various orthodontic bracket materials in vivo may differ from that of the condition in vitro.