• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.4 no.2
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• pp.18-24
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• 1995

In order to achieve the autimation and untended system of manufacturing process, it is necessary that the monitoring system check up the disorder of machine tool or the conditions of tool wear for the maximum use of cutting tool. In the metal cutting Process, AE signal is detected by AE sensor, then amplified and transmitted to an Locan-AT. The experiment was performed to SM25C and STS304 steels at uniform feedrate, cutting speed and depth of cut, The results of experimental data apparently showed emission intensity vary due to increasing of tool wear at the 165kHz, 200kHz in the SM25C and 140kHz, 165kHz, 200kHz, in the STS304 respectively Therefore, it is possible to predict the tool wear. This study is intended to suggest the way to the automation and untended system of machine tool through the system monitoring tool wear by using AE signal.

• Geomechanics and Engineering
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• v.31 no.4
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• pp.365-373
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• 2022

In order to investigate the damage evolution law of rock specimens under cyclic loading, cyclic loading tests under constant loads with different amplitudes were carried out on limestone specimens with high strength and brittleness values using acoustic emission (AE) technology and the energy evolution and AE characteristics were evaluated. Based on dissipated energy density and AE counts, the damage variable of specimen was characterized and two damage evolution processes were analyzed and compared. The obtained results showed that the change of AE counts was closely related to radial deformation. Higher cyclic loading values result in more significant radial strain of limestone specimen and larger accumulative AE counts of cyclic loading segment, which indicated Felicity effect. Regarding dissipated energy density, the damage of limestone specimen was defined without considering the influence of radial deformation, which made the damage value of cyclic loading segment higher at lower amplitude loads. The damage of cyclic loading segment was increased with the magnitude of load. When dissipated energy density was applied to define damage, the damage value at unloading segment was smaller than that of AE counts. Under higher cyclic loading values, rocks show obvious damage during both loading and unloading processes. Therefore, during deep rock excavation, the damages caused by the deformation recovery of unloading rocks could not be ignored when considering the damage caused by abutment pressure.

• Journal of the Korean Society for Nondestructive Testing
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• v.36 no.3
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• pp.181-187
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• 2016

A thermal power plant has a heat exchanger tube to collect and convert the heat generated from the high temperature and pressure steam to energy, but the tubes are arranged in a complex manner. In the event that a leakage occurs in any of these tubes, the high-pressure steam leaks out and may cause the neighboring tubes to rupture. This leakage can finally stop power generation, and hence there is a dire need to establish a suitable technology capable of detecting tube leaks at an early stage even before it occurs. As shown in this paper, by applying acoustic emission (AE) technology in existing boiler tube leak detection equipment (BTLD), we developed a system that detects these leakages early enough and generates an alarm at an early stage to necessitate action; the developed system works better that the existing system used to detect fine leakages. We verified the usability of the system in a 560MW-class thermal power plant boiler by conducting leak tests by simulating leakages from a variety of hole sizes (ⵁ2, ⵁ5, ⵁ10 mm). Results show that while the existing fine leakage detection system does not detect fine leakages of ⵁ2 mm and ⵁ5 mm, the newly developed system could detect leakages early enough and generate an alarm at an early stage, and it is possible to increase the signal to more than 18 dB.

• Geomechanics and Engineering
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• v.14 no.2
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• pp.195-202
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• 2018

Many laboratory experiments on crack propagation under uniaxial loading and biaxial loading have been conducted in the past using transparent materials such as resin, polymethyl methacrylate (PMMA), etc. However, propagation behaviors of three-dimensional (3D) cracks in rock or rock-like materials under tri-axial loading are often considerably different. In this study, a series of true tri-axial loading tests on the rock-like material with two semi-ellipse pre-existing cracks were performed in laboratory to investigate the acoustic emission (AE) characteristics and propagation characteristics of 3D crack groups influenced by intermediate principal stress. Compared with previous experiments under uniaxial loading and biaxial loading, the tests under true tri-axial loading showed that shear cracks, anti-wing cracks and secondary cracks were the main failure mechanisms, and the initiation and propagation of tensile cracks were limited. Shear cracks propagated in the direction parallel to pre-existing crack plane. With the increase of intermediate principal stress, the critical stress of crack initiation increased gradually, and secondary shear cracks may no longer coalesce in the rock bridge. Crack aperture decreased with the increase of intermediate principal stress, and the failure is dominated by shear fracturing. There are two stages of fracture development: stable propagation stage and unstable failure stage. The AE events occurred in a zone parallel to pre-existing crack plane, and the AE zone increased gradually with the increase of intermediate principal stress, eventually forming obvious shear rupture planes. This shows that shear cracks initiated and propagated in the pre-existing crack direction, forming a shear rupture plane inside the specimens. The paths of fracturing inside the specimens were observed using the Computerized Tomography (CT) scanning and reconstruction.

• Smart Structures and Systems
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• v.30 no.1
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• pp.49-62
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• 2022

Experimental and discrete element methods were used to investigate the effects of triple joints lengths and triple joint angle on the failure behavior of rock mass under uniaxial compressive test. Concrete samples with dimension of 20 cm × 20 cm × 5 cm were prepared. Within the specimen, three imbedded joint were provided. The joint lengths were 2 cm, 4cm and 6 cm. In constant joint lengths, the angle between middle joint and other joints were 30°, 60°, 90°, 120° and 150°. Totally 15 different models were tested under compression test. The axial load rate on the model was 0.05 mm/min. Concurrent with experimental tests, the models containing triple joints, length and joint angle are similar to the experiments, were numerical by Particle flow code in two dimensions (PFC2D). Loading rate in numerical modelling was 0.05 mm/min. Tensile strength of material was 1 MPa. The results show that the failure behaviors of rock samples containing triple joints were governed by both of the angle and the length of the triple joints. The uniaxial compressive strengths (UCS) of the specimens were related to the fracture pattern and failure mechanism of the discontinuities. Furthermore, it was shown that the compressive behavior of discontinuities is related to the number of the induced tensile cracks which are increased by decreasing the joint length. Along with the damage failure of the samples, the acoustic emission (AE) activities are excited. There were only a few AE hits in the initial stage of loading, then AE hits rapidly grow before the applied stress reached its peak. In addition, every stress drop was accompanied by a large number of AE hits. Finally, the failure pattern and failure strength are similar in both methods i.e., the experimental testing and the numerical simulation methods.

• Journal of the KSME
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• v.34 no.1
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• pp.20-32
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• 1994

AE는 여러 분야에서 응용되어 보다 가치높은 정보를 얻을 수 있는 기법이다. 금속재료를 위주로 했던 초기에 비해 요즈음은 신소재와 지하에너지의 개발 그리고 산업체에서의 생산성 향상을 위한 적용에까지 그의 응용 범위가 넓어져 가고 있음을 알 수 있다. 또한 AE는 고체 재료의 변형 및 파손에 관한 정보뿐만 아니라, 의료진단 수법으로서의 개발은 물론, 기체 및 액체에서 발생하는 각종 물리적 현상의 이해에도 응용될 수 있는 등, 앞으로도 그의 응용범위는 노력 여 하에 따라 더욱 넓어지고 종래의 평가 방법으로는 기대하기 어려웠던 많은 정보들을 제공하게 될 이다.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 1998.03a
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• pp.172-177
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• 1998

An experimental study on the prediction of grinding wheel wear by dual detection methods was conducted by the laser displacement and acoustic emission(AE) system. The laser displacement sensor was located above the head of the grinding wheel and the AE sensor was set under the workpiece, where the wheel were condition can be detected. It was found that the dual detection methods by laser displacement system and AE system made it possible to predict the wheel wear. From the experiments, the root mean square(RMS) values both methods was found to be proportional to the grinding wheel wear.

• Journal of the Korean Society for Nondestructive Testing
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• v.3 no.1
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• pp.31-35
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• 1983

AE technology developments directed at nuclear power plant application are reviewed and related activities in Korea are also briefly introduced.

• Journal of Ocean Engineering and Technology
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• v.10 no.4
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• pp.67-74
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• 1996

The paper focuse on the effect of a crack subjects to collaspe behabiors of statically indeterminate beams under concentrated load. Through the experiment and calculation, it was revealed that the collaspe load of statically indeterminate beams is much higher than that of statically determinate beams. The cumulative AE event counts of statically determinate beams was less than that of statically indeterminate beams, and the center notch beams sas revealed less than that of the side notch beams.

• Proceedings of the Korean Society of Machine Tool Engineers Conference
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• 2000.04a
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• pp.39-45
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• 2000

This paper describes the fundamental investigations on the in-process monitoring techniques focused on Acoustic Emission(AE) based on analytical method. Experiments were conducted on a CNC lathe using conventional carbide insert tools under various cutting conditions. As the result of this study a suggestion is given about the multi-purpose use of AE-signals detected with a single sensor for the monitoring of tool wear, built-up edge and chatter vibration in turning process.