• 방사성폐기물학회지
• /
• 제12권1호
• /
• pp.79-88
• /
• 2014

원자력이용시설에서 발생한 작은 크기의 금속 조각들을 효과적으로 제염하는 스마트 장치를 개발하였다. 이 장치는 자성연마재를 포함한 영역의 자속밀도를 연속적으로 변화시키는 방법과 초음파를 이용하는 다중 제염장치이다. 한편, 제염 효율을 높이기 위해 제염 장치가 제염 대상 전체에 작용하도록 장치들의 구성을 수정하였다. 개발된 장치들의 최적 작동조건을 도출하여 샘플로 선정한 소형의 금속방사성페기물에 대하여 자기장과 초음파제염을 각각 15분간 실시하였다. 그 결과 제염계수의 범위는18~56으로 크게 향상되었으며 제염 후 모든 샘플은 백그라운드(BKG)값 이하로 확인되었다.

• Advances in materials Research
• /
• 제1권2호
• /
• pp.129-146
• /
• 2012

Polycrystalline diamond is an ideal material for parts with micro-holes and has been widely used as dies and cutting tools in automotive, aerospace and woodworking industries due to its superior wear and corrosion resistance. In this research paper, the modeling and simultaneous optimization of multiple performance characteristics such as material removal rate and surface roughness of polycrystalline diamond (PCD) with ultrasonic machining process has been presented. The fuzzy logic and taguchi's quality loss function has been used. In recent years, fuzzy logic has been used in manufacturing engineering for modeling and monitoring. Also the effect of controllable machining parameters like type of abrasive slurry, their size and concentration, nature of tool material and the power rating of the machine has been determined by applying the single objective and multi-objective optimization techniques. The analysis of results has been done using the MATLAB 7.5 software and results obtained are validated by conducting the confirmation experiments. The results show the considerable improvement in S/N ratio as compared to initial cutting conditions. The surface roughness of machined surface has been measured by using the Perthometer (M4Pi, Mahr Germany).

• 한국레이저가공학회지
• /
• 제17권2호
• /
• pp.5-10
• /
• 2014

Aluminum has been widely used in the electric applications because of light metals. When mechanical element is periodically moving with contacting other surfaces, the anodizing process for aluminum is useful for avoiding the abrasive damage. The anodized element has quietly different characteristics with respect to the distribution of hardness and crystal structure. In this work, the laser drilling of anodized surface is studied experimentally. Fusion drilling method - laser drilling with inert gas blowing - is used. The effect of various process parameters (gas pressure, laser power, focus position) is investigated with respect to the hole size and circularity.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 1992년도 추계학술대회 논문집
• /
• pp.136-144
• /
• 1992

Recently, Silicon Nitrde ceramic is regarded as the representative engineering ceramic with the excellent mechanical properties and many functions for mechanical components and parts among various kinds of ceramics in the mechanical industry. But, during the manufacturing of engineering ceramics, there is many volumetric shrinkage coupled with a distortion of the parts which is produced. Due to the requirement for high accuracy of size, form, and surface finish of the components, machining is needed surely. Nowdays, grinding with a resin bond type diamond wheels has been generally applied to machining of the engineering ceramics in the whole world because that it can be conveniently proceeded for workers to dress of tool and made with high reliability in producing factories among many bond type super-abrasive wheels yet. It is important task for attaining prescribed mechanical components with high reliability to observe the grinding mechanism of ceramics as like generation of cracks and chipping of material during process. Because they considerably effects on the strength characteristic of machined mechanical components. In this study, various surface grinding experiments using resin bond type diamond wheels are carried out for Silicon Nitride ceramic. Grinding mechanism of ceramics is observed experimentally and the relationship with various conditions is also attained. Form this experimental study, some useful machining data and information to determine proper machining condition for grinding of Silicon Nitride ceramic is obtained.

• Tribology and Lubricants
• /
• 제31권3호
• /
• pp.102-108
• /
• 2015

In this research, we experimentally investigated the sealing performance of elastomeric rotary lip seals for washing machines. In general, NBR is used as a material for elastomeric rotary lip seals in washing machines, but the mixing formula of the rubber material can affect the sealing performance. In this study, we manufactured rotary lip seals using three kinds of NBRs with a different mixing formula, and examined the sealing performance using an acceleration test mode. The results of an SEM investigation into the surfaces of three kinds of specimens showed a much smaller wear volume and better sealing performance for the specimens with smaller particle sizes of mixing composition than for the specimen with the larger. Repeated deformation and recovery by the shaft-to-seal eccentricity on rotation were shown to cause a phase difference in the rubber material, and we measured the recovery ratio to find the influence of this phase difference on the sealing performance. As another method for checking the phase difference, we also measured tan ä, and a lower tan ä was revealed as the recovery ratio increased for each specimen. Specimens with a higher recovery ratio (lower tan ä) were shown to have a better sealing performance. Consequently, specimens with a smaller particle size in the mixing composition had a better sealing performance because they show a higher recovery ratio.

• 연구논문집
• /
• 통권26호
• /
• pp.121-132
• /
• 1996

The carburising surface modification treatment of the die steel has been used for improving wear resistance and heat cycle strength of the die and preventing a pitting on the surface because the carbides are forming in the matrix during carburising. Generally, the hot forging die was used after quenching-tempering treatment or nitriding after quenching-tempering treatment. The nitriding after carburising on the surface of a hot die steel and a wear resistance die steels was suggested by SOUCHARD, JACQUOT. and BUVRON. This surface modification treatment improved the adhesive and abrasive wear resistance and friction coefficient. The process was introduced to the forging die of stainless steel, titanium alloy steel, alloy and medium carbon steel and the physical properties of the die after the treatment were improved. The surface hardening treatment of the nitriding, the carburising, the boriding, and TD process were used to improved the life time of the forging die. Also, the coating process of PVD, CVD and PCVD were used and the hard chromium plating was occasionally used. Therefore, this study analyzed the effects of the carburising time and the conditions of nitriding on STD61 steel. The case depth, the surface hardness, the forming carbide size and shape during overcarburising process on the die steel were also examined.

• 한국광물학회지
• /
• 제12권2호
• /
• pp.96-100
• /
• 1999

Effects of surface conditions (temperature and roughness) of test specimens, when measuring emissive power of far-infrared ray, have been investigated using FT-IR spectrometer. Element metal zinc (Zn) was selected in this study as representative specimen of materials consisting of simple element. The zinc specimens were heated to four temperatures, i.e., 333K, 353K, .373K, and also their surface was finished with SiC abrasive papers of 100, 220, 360, 400, 600, 800, and 1000 mesh in size. The results shows that the emissive power (W/㎡) of the far-infrared ray increases with temperature for a given roughness and its relationship may be expressed by the following equations: Yη=1.0=0.142$.$T-0.937 for η=1.0, and Yη=10=0.016$.$T-1.286 for η=10. The emissive power is also known to increase with surface roughness for a given temperature. Their relationship can be represented by the following equations: YT=313K=0.234$.$$\ell$n(η)+3.53, at 313K, YT=353K=0.234$.$$\ell$n(η)+4.02 at 353K and YT=393K=0.243$.$$\ell$n(η)+4.62 at 393K.

• 한국전기전자재료학회:학술대회논문집
• /
• 한국전기전자재료학회 2003년도 춘계학술대회 논문집 센서 박막재료 반도체 세라믹
• /
• pp.41-44
• /
• 2003

As the device feature size is reduced to the deep sub-micron regime, the chemical mechanical polishing (CMP) technology is widely recognized as the most promising method to achieve the global planarization of the multilevel interconnection for ULSI applications. However, cost of ownership (COO) and cost of consumables (COC) were relatively increased because of expensive slurry. In this paper, the effects of different slurry composition on the oxide CMP characteristics were investigated to obtain the higher removal rate and lower non-uniformity. We prepared the various kinds of slurry. In order to save the costs of slurry, the original slurry was diluted by de-ionized water (DIW). And then, alunima abrasives were added in the diluted slurry in order to promote the mechanical force of diluted slurry.

• Design & Manufacturing
• /
• 제11권2호
• /
• pp.42-45
• /
• 2017

Currently, the mobile device is required to be miniaturized and lightweight according to the needs of the consumer. For this purpose, each part is produced and assembled in units of modules. Accordingly, the display part is also composed of a cover glass, a touch screen, And it costs a large amount to replace the whole when it is damaged. Therefore, we propose a method to improve the durability of display part using ANOVA (Analysis of Variance) and MR fluid polishing. Before MR fluid polishing process, surface treatment was performed to obtain a polishable surface. A series of experiments were carried out to very fine surface roughness and to secure durability of cover glass. Polishing depth, feed rate, and abrasive size were selected to examine the MR fluid polishing results.

• 한국전기전자재료학회:학술대회논문집
• /
• 한국전기전자재료학회 2004년도 하계학술대회 논문집 Vol.5 No.1
• /
• pp.239-242
• /
• 2004

We investigated the nanotopography impact on the post-chemical mechanical polishing (post-CMP) oxide thickness deviation(OTD) of ceria slurry with a surfactant. Not only the surfactant but also the slurry abrasive size influenced the nanotopography impact. The magnitude of the post-CMP OTD increased with adding the surfactant in the case of smaller abrasives, but it did not increase in the case of larger abrasives, while the magnitudes of the nanotopography heights are all similar. We created a one-dimensional numercal simulation of the nanotopography impact by taking account of the non-Prestonian behavior of the slurry, and good agreement with experiment results was obtained.