• 제목/요약/키워드: a-C:Ti

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Si 함량에 따른 Ti-Al-Si-C-N 코팅막의 미세구조와 기계적 특성의 변화에 관한 연구 (Effect of Si on the Microstructure and Mechanical Properties of Ti-Al-Si-C-N Coatings)

  • 홍영수;권세훈;김광호
    • 한국표면공학회지
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    • 제42권2호
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    • pp.73-78
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    • 2009
  • Quinary Ti-Al-Si-C-N films were successfully synthesized on SUS 304 substrates and Si wafers by a hybrid coating system combining an arc ion plating technique and a DC reactive magnetron sputtering technique. In this work, the effect of Si content on the microstructure and mechanical properties of Ti-Al-C-N films were systematically investigated. It was revealed that the microstructure of Ti-Al-Si-C-N coatings changed from a columnar to a nano-composite by the Si addition. Due to the nanocomposite microstructure of Ti-Al-Si-C-N coatings, the microhardness of The Ti-Al-Si-C-N coatings significantly increased up to 56 GPa. In addition the average friction coefficients of Ti-Al-Si-C-N coatings were remarkably decreased with Si addition. Therefore, Ti-Al-Si-C-N coatings can be applicable as next-generation hard-coating materials due to their improved hybrid mechanical properties.

펄스전류 가열에 의한 나노구조의 (Ti,Mo)C 합성과 동시 급속소결 및 기계적 성질 (Simultaneous Synthesis and Rapid Consolidation of Nanostructured (Ti,Mo)C and Its Mechanical Properties)

  • 조형곤;권한중;손인진
    • 한국재료학회지
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    • 제23권11호
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    • pp.620-624
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    • 2013
  • Nanocrystalline materials have recently received significant attention in the area of advanced materials engineering due to their improved physical and mechanical properties. A solid-solution nanocrystalline powder, (Ti,Mo)C, was prepared via high-energy milling of Ti-Mo alloys with graphite. Using XRD data, the synthesis process was investigated in terms of the phase evolution. Rapid sintering of nanostuctured (Ti,Mo)C hard materials was performed using a pulsed current activated sintering process (PCAS). This process allows quick densification to near theoretical density and inhibits grain growth. A dense, nanostructured (Ti,Mo)C hard material with a relative density of up to 96 % was produced by simultaneous application of 80 MPa and a pulsed current for 2 min. The average grain size of the (Ti,Mo)C was lower than 150 nm. The hardness and fracture toughness of the dense (Ti,Mo)C produced by PCAS were also evaluated. The fracture toughness of the (Ti,Mo)C was higher than that of TiC.

확산구동재결정에 의한 TiC 소결체의 기계적성질 변화 (Effect of Diffusion Induced Recrystallization on the Mechanical Properties of Sintered TiC)

  • 채기웅
    • 한국세라믹학회지
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    • 제35권2호
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    • pp.196-200
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    • 1998
  • Effect of diffusion induced recrystallization(DIR) on mechanical properties of hot-pressed TiC was in-vestigated. The TiC specimen was electroplated with Cr and then heat-treated at 1550. Through the DIR process a new set of (Ti, Cr) C mixed carbide grains with uniform and small size was formed at the surface. As a consequence the scattering in fracture strength decreased and the toughness increased.

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$Si_3N_4$-TiC ceamic 공구에 화학증착된 TiC, TiN 및 Ti(C, N)에 관한 연구 (A study on the chemically vapor deposited TiC, TiN, and Ti(C, N) on $Si_3N_4$-TiC ceramic tools)

  • 김동원;김시범;이준근;천성순
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1988년도 제7회 학술강연회초록집
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    • pp.39-42
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    • 1988
  • 요업체 절삭공구(ceramic tool)는 공구강이나 초경제품에 비해 고속 절삭 작업이 가능하며 생산성을 높일 수 있기 때문에 최근 주목을 받고 있다. 본 실험에서 모재(substrate)로 사용된 $Si_3N_4$-TiC ceramic은 요업체 공구중에서 파괴인성이 우수하며, 주철이나 초합금을 절삭할 때 우수한 성능을 나타낸다. 그러나 요업체 절삭공구중에서 경도가 낮은 편에 속하며, Fe,Mn,O와 $Si_3N_4$가 화학적 반응을 일으켜서, steel을 절삭할 때 상면 마모(crater wear)가 심하게 발생하기 때문에 우수한 성능을 나타내지 못하고 있는 실정이다. 따라서 이러한 단점을 보완하기 위해 공구의 표면에 보호피막(protective coating)을 입히는 것은 필수적이다. 본 연구에서는 반응변수들이 TiC 및 TiN 증착층의 증착속도, 미세구조, 화학적 조성 및 증착층과 substrate 사이의 interface를 조사하여 각 증착층의 최적증착조건을 규명하고자 한다.

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MWCNT/TiO2 복합체의 제조 및 광촉매 특성 (Preparation and photocatalytic effect of MWCNT/TiO2 composites)

  • 진명량;오원춘
    • 분석과학
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    • 제21권3호
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    • pp.229-236
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    • 2008
  • 본 연구에서 HCl을 처리하지 않고 혹은 HCl 처리한 표면 처리된 MWCNT 및 TNB를 이용하여 $C/TiO_2$ 복합체를 제조하였다. XRD 결과 값으로부터 모두 시료에 한 가지 결정 구조 즉 anatase형을 존재하고 있음을 알 수 있었다. SEM 사진으로부터 $TiO_2$ 입자와 CNT는 균일하게 분포하고 있음을 알 수 있었다. EDX 결과에서, 모두 시료에 C, O, Al와 Ti 피크를 볼 수 있으며, 특히 시료 CT에 있는 C와 Ti의 함량은 시료 HCT에 있는 것보다 많게 나타났다. 마지막으로, $C/TiO_2$ 복합체는 $TiO_2$보다 더 좋은 광촉매 특성을 가지고 있음을 알 수 있었다.

TiB2코팅이 함침법으로 제조되는 B4C/Al 복합체의 기계적 특성에 미치는 영향 (Effect of TiB2 Coating on the Mechanical Properties of B4C/Al Composites Prepared by Infiltration Process)

  • 김선혜;임경란;심광보;김창삼
    • 한국세라믹학회지
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    • 제40권8호
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    • pp.777-783
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    • 2003
  • B$_4$C/Al 복합체의 기계적 물성은 제조 과정에서 B$_4$C와 Al의 반응에 의한 반응생성물의 종류와 양에 의해서 결정되므로, 강하고 경량 소재로서의 특성이 요구되는 복합체를 만들려면 반응생성물을 조절할 필요가 있다. TiB$_2$는 알루미늄과 반응성이 거의 없고 B$_4$C보다 낮은 접촉각(100$0^{\circ}C$에서 85$^{\circ}$)을 가지고 있다. 그러므로 B$_4$C를 TiB$_2$로 코팅하면 B$_4$C/Al복합체를 함침법으로 제조하는 경우 알루미늄의 함침 온도를 낮출 수 있다. 본 연구에서는 TiB$_2$가 B$_4$C/Al 복합체의 미세구조와 기계적 특성에 미치는 영향을 조사하였다. TiB$_2$를 코팅한 B$_4$C 분말을 졸겔법을 이용하여 준비하였다. B$_4$C 입자에 코팅된 TiB$_2$ 입자 크기는 20-50 nm이었다. TiB$_2$를 코팅하고 제작한 B$_4$C/Al 복합체에는 l7wt%의 미반응 알루미늄이 남아있었고, 코팅하지 않고 제작한 것에는 l4 wt%가 남았다. 결과적으로 코팅하고 제작한 복합체는 코팅하지 않고 제작한 것보다 파괴인성은 높고 경도는 낮았으며, 이러한 결과에서 TiB$_2$가 알루미늄의 함침 온도를 낮추고 B$_4$C와 Al이 반응하는 것을 억제하고 있다는 것을 알 수 있었다.

Ti/STS409L/Ti 냉연 클래드재의 접합계면특성에 미치는 후열처리의 영향 (Effect of Post Heat Treatment on Bonding Interfaces in Ti/STS409L/Ti Cold Rolled Clad Materials)

  • 배동수;김원중;엄성찬;박준형;이상필;김민중;강창룡
    • 소성∙가공
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    • 제20권2호
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    • pp.140-145
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    • 2011
  • The aim of the present study is to derive optimized post heat treatment temperatures to get a proper formability for Ti/STS409L/Ti clad materials. These clad materials were fabricated by cold rolling followed by a post heat treatment process for 10 minutes at temperatures ranging from $500^{\circ}C$ to $850^{\circ}C$. The microstructure of the interface was observed using a Scanning Electron Microscope(SEM) and an Energy Dispersive X-ray Analyser(EDX) in order to investigate the effects of post heat treatment on the bonding properties of the Ti/STS409L/Ti clad materials. Diffusion bonding was observed at the interfaces with a diffusion layer thickness increasing with the post heat treatment temperature. The diffusion layer was composed of a type of(${\varepsilon}+{\zeta}$) intermetallic compound containing additional elements, namely, Fe, Ti and Ni. The micro Knoop hardness of the Ti/STS409L interfaces was found to increase with heat treatment up to $800^{\circ}C$ and then decrease for temperatures rising up to $850^{\circ}C$. The tensile strength was shown to decrease for heat treatment temperature increasing to $750^{\circ}C$ and then increase rapidly for temperature rising up to $850^{\circ}C$. A post heat treatment temperature range of $700{\sim}750^{\circ}C$ was found to optimize the formability of Ti/STS409L/Ti clad materials.

New Hypothesis "Exhaustion of Diffusion-Contributable Vacancies in Core/Rim Structure"

  • Hayshi, Koji;Yanaba, Yutaka
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2002년도 추계학술강연 및 발표대회
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    • pp.8-8
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    • 2002
  • TiC core/(Ti,Mo)C rim structure in TiC-$Mo_2C$-Ni base cermet which is generally prepared by sintering below 145$0^{\circ}C$ had been believed to be generated by the solid diffusion of Mo atoms 1 into TiC grains (D. Moskowitz and M.Humenik, 1r.:1966). Afterward, it was clarified that the c core/rim structure is generated by solution/re-precipitation mechanism : (1) $Mo_2C$ grains and s small TiC grains dissolve into the Ni liquid, (2) the dissolved Mo, Ti and C atoms migrate to the s surface of TiC coarse grains, (3) the Mo, Ti and C precipitate on the surface of TiC coarse g grains and form (Ti,Mo)C solid solution rim, and (4) the Ostwald ripening (grain growth by s solution/re-precipitation mechanism) of TiC-core/(Ti,Mo)-rim grains continues, and thus the w width of (Ti,Mo)C rim (at the same time, the grain size) increases with sintering time, etc. ( (H.Suzuki, K.Hayashi and O.Terada: 1973). The TiC-core was found not to disappear even by s sintering at 190$0^{\circ}C$ (ibid.: 1974) Recently, FeSi core/$Fe_2Si_5$-rim structure in Fe-66.7at%Si thermoelectric aIloy was found to also h hardly shrink and disappear by long heating at an appropriate temperature (1999: M.Tajima and K K.hayashD. Then, the authors considered its cause, and clarified experimentaIly that the disappearance of FeSi-core/$Fe_2Ski_5$-rim structure could be attributed to the exhaustion of diffusion-contributable vacancies in core/rim structure (N.Taniguchi and K.Hayashi:2001). At p present, the authors and my coworker are investigating whether the non-disappearance of TiC c core can be explained also from the new hypothesis "Exhaustion of diffusion-contributable v vacancies in corelrim structure".ure".uot;.

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Fabrication of Fe-TiC Composite by High-Energy Milling and Spark-Plasma Sintering

  • Tuan, N.Q.;Khoa, H.X.;Vieta, N.H.;Lee, Y.H.;Lee, B.H.;Kim, J.S.
    • 한국분말재료학회지
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    • 제20권5호
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    • pp.338-344
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    • 2013
  • Fe-TiC composite was fabricated from Fe and TiC powders by high-energy milling and subsequent spark-plasma sintering. The microstructure, particle size and phase of Fe-TiC composite powders were investigated by field emission scanning electron microscopy and X-ray diffraction to evaluate the effect of milling conditions on the size and distribution of TiC particles in Fe matrix. TiC particle size decreased with milling time. The average TiC particle size of 38 nm was obtained after 60 minutes of milling at 1000 rpm. Prepared Fe-TiC powder mixture was densified by spark-plasma sintering. Sintered Fe-TiC compacts showed a relative density of 91.7~96.2%. The average TiC particle size of 150 nm was observed from the FE-SEM image. The microstructure, densification behavior, Vickers hardness, and fracture toughness of Fe-TiC sintered compact were investigated.

Low Pressure Joining of SiCf/SiC Composites Using Ti3AlC2 or Ti3SiC2 MAX Phase Tape

  • Septiadi, Arifin;Fitriani, Pipit;Sharma, Amit Siddharth;Yoon, Dang-Hyok
    • 한국세라믹학회지
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    • 제54권4호
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    • pp.340-348
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    • 2017
  • $SiC_f/SiC$ composites were joined using a $60{\mu}m-thick$ $Ti_3AlC_2$ or $Ti_3SiC_2$ MAX phase tape. The filler tape was inserted between the $SiC_f/SiC$ composites containing a 12 wt.% $Al_2O_3-Y_2O_3$ sintering additive. The joining was performed to a butt-joint configuration at $1600^{\circ}C$ or $1750^{\circ}C$ in an Ar atmosphere by applying 3.5 MPa using a hot press. Microstructural and phase analyses at the joining interface confirmed the decomposition of $Ti_3AlC_2$ and $Ti_3SiC_2$, indicating the joining by solid-state diffusion. The results showed sound joining interface without the presence of cracks. Joining strengths higher than 150 MPa could be obtained for the joints using $Ti_3AlC_2$ or $Ti_3SiC_2$ at $1750^{\circ}C$, while those for joined at $1600^{\circ}C$ decreased to 100 MPa approximately without the deformation of the joining bodies. The thickness of initial filler tape was reduced significantly after joining because of the decomposition and migration of MAX phase owing to the plasticity at high temperatures.