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Analysis of the Physical Quantity Variation in the Cavity and the Quality of the Molded Product According to the Injection Speed in Injection Molding

  • Kwon, Soon Yong;Cho, Jung Hwan;Roh, Hyung Jin;Cho, Sung Hwan;Lee, Yoo Jin;Lyu, Min-Young
    • Elastomers and Composites
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    • v.52 no.4
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    • pp.317-325
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    • 2017
  • Molding conditions can be described as factors that determine the quality of a product obtained from injection molding. Many studies have been performed on the injection molding pressure, injection temperature, packing pressure and other molding conditions related to part quality. However, the most accessible factor among the adjustable molding conditions during actual injection is the injection speed. In this study, we simulated the variation of the physical quantity according to injection speed and performed experiments to understand the effect of injection speed on the actual product. A CAE analysis program (Moldflow) was used to simulate and analyze the results using PC and PBT for two models. In order to compare these results with the experimental results, an actual injection molding was performed for each injection speed, and the correlation between simulation and injection molding, especially for the shrinkage of the molded article, was discussed.

COMMON RAIL INJECTOR MODIFIED TO ACHIEVE A MODULATION OF THE INJECTION RATE

  • FICARELLA A.;GIUFFRIDA A.;LANZAFAME R.
    • International Journal of Automotive Technology
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    • v.6 no.4
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    • pp.305-314
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    • 2005
  • Injection rate shape control is one feature of a diesel fuel injection system that is strongly desired at this time. In the conventional common rail system, it is difficult to control the injection rate since the fuel pressure is constant during the injection period, resulting in a nearly rectangular rate shape. In order to look into possible injection modulations, injectors equipped with standard and geometrically modified control valves were investigated in detail by means of computer modelling and simulation. Experiments were carried out to validate the feasibility of such a shaping. The results of this study show a noteworthy dependence of the fuel rate on geometrical modifications in the piloting stage of the injector.

Performance of the Geothermal Heat Pump using Vapor Injection for Hot Water (증기분사를 적용한 고온수용 지열 히트펌프의 성능특성)

  • Park, Yong-Jung;Park, Byung-Duck
    • Journal of Hydrogen and New Energy
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    • v.25 no.3
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    • pp.297-304
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    • 2014
  • The purpose of this study is to evaluate the experimental performance characteristics of a water-to-water geothermal heat pump featuring a vapor refrigerant injection for the production of hot water. The performance of geothermal heat pump with a vapor injection was evaluated by comparing with that of a conventional geothermal heat pump without a vapor injection. For heating operation, the geothermal heat pump with a vapor injection is superior in COP and heating capacity. The vapor injection was more effective for supplying hot water while overloading. The vapor injection was effective for the improvement of the cooling capacity. However, the vapor injection was not effective for the increasing of COP according to the increased input of a compressor. The advantage of vapor injection in water-to-water geothermal heat pump become disappeared while cooling operation with lower part loading.

Preliminary Results of Clinical Application with a New Temporary Vocal Fold Injection Material : Radiesse Lite (새로운 임시적 성대 주입물 : Radiesse Lite에 대한 예비 임상실험)

  • Kwon, Tack-Kyun;Jackie, Gartner-Schmidt;Rosen, Clark A.
    • Journal of the Korean Society of Laryngology, Phoniatrics and Logopedics
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    • v.15 no.2
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    • pp.87-91
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    • 2004
  • Background and Objectives : Temporary vocal fold injection is not only performed to restore the laryngeal function in temporary unilateral vocal fold paralysis or paresis, but also performed as a test injection prior to the permanent injection. Gelfoam has been safely used for the past several decades for the temporary vocal fold augmentation. Recently, we found a new material, called Radieses Lite, may be used as a temporary injection material. Material and Methods : We report preliminary results of 11 patients who had Radiesse Lite injection with a variety of pathologies. Results : Based on the results from the 6 patients who completed follow-up, the duration of effectiveness of Radiesse Lite seems to be from 2 to 3 months depending on the injection amount. Radiesse Lite satisfies several requirements of the ideal temporary vocal fold injection material in terms of injectability, convenience, duration of effectiveness and safety. Conclusion : The authors concluded that Radiesse Lite might be a good option for temporary vocal fold injection especially in the office setting.

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Comparison of Transforaminal Epidural Steroid Injection and Lumbar/Caudal Epidural Steroid Injection for the Treatment of Lumbosacral Radiculopathy (요천추부 신경근병증의 치료를 위한 경추간공 경막외 스테로이드 주입과 요추 및 미추 경막외 스테로이드 주입의 비교)

  • Jung, Sun Sop;Lee, Won Hyung
    • The Korean Journal of Pain
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    • v.18 no.1
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    • pp.23-28
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    • 2005
  • Background: An epidural steroid injection (ESI) is usually used for the treatment of low back pain with radiculopathy. An ESI can be performed by two procedures: I) a lumbar or caudal epidural steroid injection and II) a transforaminal epidural steroid injection. Methods: Ninety-three patients, who had undergone transforaminal epidural steroid injection (Group II), and either a lumbar or caudal epidural steroid injection (Group I), were retrospectively studied. The authors assessed the pain, walking, standing improvement and side effects after each procedure, which were evaluated as being very good, good, fair or poor. Data were collected from the patients medical records and analyzed using the chi-squared test. P < 0.05 was considered significant. Results: There were no statistically significant differences in the pain, walking, standing improvement and side effects between the two groups. However, there was a statistically significant difference in the pain improvement following transforaminal epidural steroid injection in those not effectively responding to an initial lumbar or caudal epidural block in Group II. Conclusions: A transforaminal epidural steroid injection is a useful alternative to a lumbar or caudal epidural steroid injection for low back pain with radiculopathy.

Determination of Molding Conditions of Double-Shot Injection Mold for the Computer Mouse via Three-Dimensional Injection Molding Analysis (3 차원 사출성형 해석을 통한 컴퓨터 마우스 제작용 이중사출성형 금형의 공정조건 결정)

  • Ahn, Dong-Gyu;Park, Min-Woo;Park, Jeong-Woo;Kim, Hyung-Su
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.12
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    • pp.1619-1625
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    • 2011
  • The objective of this study determine the molding conditions of a double-shot injection mold for fabricating a computer mouse using different materials, by performing three-dimensional injection molding analysis. In order to select the optical injection molding conditions, the effects of the injection time, the maximum injection pressure, the effect of packing time on the injection molding characteristics, and the product qualities were quantitatively examined. From the results of the injection molding analysis, the optimal injection molding conditions of the double-shot injection mold, which leads the molded product to the minimized shrinkage and deflection, were estimated. The results of the injection molding experiments, showed that an appropriate computer mouse can be fabricated using different materials when the identified optimal injection molding conditions are adopted.

A Study on the Combination of Blowing Ratio and Injection Angle in 2-Dimensional Film Cooling (2차원 막냉각의 적정 분사비와 분사각도의 조합에 관한 연구)

  • Son, Chang-Ho;Lee, Geun-Sik;Won, Young-Ho;Rho, Suk-Man;Lee, Jong-Chun
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.553-558
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    • 2001
  • To find the effective combinations of blowing ratio and injection angle for a straight slot film cooling, film cooling characteristics was investigated using both flow visualization experiment and numerical simulation. Injection angles from $15^{\circ}\;to\;50^{\circ}$ and blowing ratios from 0.2 to 3.0 were selected for the simulation. Comparison between experimental and numerical results shows a good agreement, for the case of the injection angle of $30^{\circ}$ and blowing ratio ranging from 0.55 to 2.0. Film cooling effectiveness was found to be an increasing function of blowing ratio. The effects of injection angle became prominent as the blowing ratio increases. An interesting phenomenon was found for the injection angle of $15^{\circ}$ : the lowest film cooling effectiveness for the blowing ratio smaller than 1.0, but the highest film cooling effectiveness for the blowing ratio greater than 2.0 within wide range of downstream region. There exist optimum injection angles corresponding to maximum film cooling effectiveness : injection angle of $25^{\circ}$ for the blowing ratio from 0.2 to 2.0, and injection angle of $15^{\circ}$ for the blowing ratio of 3.0. Present study provides a design combination among film cooling effectiveness, blowing ratio, and injection angle.

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Development of a Lightweight Prediction Model of Fuel Injection Rates from High Pressure Fuel Injectors (고압 인젝터의 분사율 예측을 위한 경량 모델 개발)

  • Lee, Sanggwon;Bae, Gyuhan;Atac, Omer Faruk;Moon, Seoksu;Kang, Jinsuk
    • Journal of ILASS-Korea
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    • v.25 no.4
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    • pp.188-195
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    • 2020
  • To meet stringent emission regulations of automotive engines, fuel injection control techniques have advanced based on reliable and fast computing prediction models. This study aims to develop a reliable lightweight prediction model of fuel injection rates using a small number of input parameters and based on simple fluid dynamic theories. The prediction model uses the geometry of the injector nozzle, needle motion data, injection conditions and the fuel properties. A commercial diesel injector and US No. 2 diesel were used as the test injector and fuel, respectively. The needle motion data were measured using X-ray phase-contrast imaging technique under various fuel injection pressures and injection pulse durations. The actual injector rate profiles were measured using an injection rate meter for the validation of the model prediction results. In the case of long injection durations with the steady-state operation, the model prediction results showed over 99 % consistency with the measurement results. However, in the case of short injection cases with the transient operation, the prediction model overestimated the injection rate that needs to be further improved.

Pore network approach to evaluate the injection characteristics of biopolymer solution into soil

  • Jae-Eun Ryou;Beomjoo Yang;Won-Taek Hong;Jongwon Jung
    • Smart Structures and Systems
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    • v.34 no.1
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    • pp.51-62
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    • 2024
  • Application of biopolymers to improve the mechanical properties of soils has been extensively reported. However, a comprehensive understanding of various engineering applications is necessary to enhance their effectiveness. While numerous experimental studies have investigated the use of biopolymers as injection materials, a detailed understanding of their injection behavior in soil through numerical analyses is lacking. This study aimed to address this gap by employing pore network modeling techniques to analyze the injection characteristics of biopolymer solutions in soil. A pore network was constructed from computed tomography images of Ottawa 20-30 sand. Fluid flow simulations incorporated power-law parameters and governing equations to account for the viscosity characteristics of biopolymers. Agar gum was selected as the biopolymer for analysis, and its injection characteristics were evaluated in terms of concentration and pore-size distribution. Results indicate that the viscosity properties of biopolymer solutions significantly influence the injection characteristics, particularly concerning concentration and injection pressure. Furthermore, notable trends in injection characteristics were observed based on pore size and distribution. Importantly, in contrast to previous studies, meaningful correlations were established between the viscosity of the injected fluid, injection pressure, and injection distance. Thus, this study introduces a novel methodology for integrating pore network construction and fluid flow characteristics into biopolymer injections, with potential applications in optimizing field injections such as permeation grouting.

Diesel Combustion Noise Reduction based on the Numerical Simulation (디젤 엔진소음 II)

  • 강종민;안기환;조우흠;권몽주
    • Journal of KSNVE
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    • v.7 no.6
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    • pp.909-918
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    • 1997
  • Combustion oriented noise is a part of engine noise, which is mainly determined by the in-cylinder pressure profile and the structure attenuation of an engine. A numerical model for predicting the in-cylinder pressure profile and the resultant combustion noise developed by the use of a commercial code. The model is experimentally validated and updated based on the performance as well as the noise by considering the fuel injection timing, the fuel injection rate, Cetane number, intake temperature, and compression ratio. For providing a design guide of a fuel injector for a low combustion noise engine model, the optimal parameters of injection pressure profile, injection rate profile, and injection timing are determined, which gives the 5 dBA noise reduction.

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