• Title/Summary/Keyword: a hydraulic system

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A Case Study on Failure and Analysis of Air Over Hydraulic Brake Line (공기 유압식 브레이크 라인 파손 사례 및 파손 분석 연구)

  • Park, Jeongman;Park, Jongjin
    • Journal of Auto-vehicle Safety Association
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    • v.12 no.2
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    • pp.47-55
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    • 2020
  • In this case study, the brake line failure of air over hydraulic(AOH) brake system is described. AOH brake system is applied to commercial vehicles between 5 to 8 tons. It consists of a hydraulic system using compressed air and operates the air master to form hydraulic pressure to transfer braking power to the wheels. When the brake lines of the system applied to vehicles with high load capacity are damaged, the braking force of one shaft is lost, and the braking distance increases rapidly, leading to a big accident. Failure of the brake line occurs due to various causes such as road surface fragmentation, corrosion of the line, and aged deterioration of air brake hose. The braking force could be decreased even when a very small break in the form of a pin-hole occurs. However, it is difficult to find a part where the thickness of the line is thin due to stone pecking or corrosion generated in the pin-hole formed on the brake line located under the lower part of the vehicle by the sensory evaluation or the conventional braking force test. Accordingly, it is necessary to analyze the condition and cause of the failure of the brake line more precisely when the accident investigation of the heavy vehicles, and also to examine the necessity of the advanced test for the aged brake line.

A Study on the Speed Control of Electro - hydraulic Servo System under Load Disturbance (부하외란이 가해지는 전기.유압서보계의 속도 제어에 관한 연구)

  • 하석홍;권기수;이진걸
    • Journal of Advanced Marine Engineering and Technology
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    • v.17 no.1
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    • pp.26-32
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    • 1993
  • The loads exerted on electro-hydraulic servo system are classified into inertial, viscous, and spring load. The additional load called disturbances is also exerted on system but is generally not modeled. To deal with these kinds of loads, it is necessary to maintain the continuous signal transfer, so we can construct compensator to satisfy control specifications using feedback signal such as displacement, velocity, acceleration and pressure known as state variables. In case of controlling the speed of hydraulic motor, we must keep up robust performance for the various loads and disturbances acted on the system. However, the load flow rate in the valve is characterized by nonlinearity so that traditional theory of linear control could not be expected to give the desired performance. In this paper, it is shown that speed controller of hydraulic motor gives a good command following and disturbance rejection performance by applying sliding mode theory as a way of robust control to the nonlinearity, variation of loads and disturbances.

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A Study on The Estimation of Effective Bulk Modulus of Hydraulic Oil With Pressure Variation (압력변동에 따른 유압유의 유효체적탄성계수 측정에 대한 연구)

  • 이재천;정용승
    • Transactions of the Korean Society of Automotive Engineers
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    • v.11 no.1
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    • pp.179-184
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    • 2003
  • It has been recognized that the compressibility of hydraulic fluid, which is characterized by the value of its bulk modulus, heavily affects on the system behavior and performance. In practice, the value of the oil bulk modulus varies by the operational and structural characteristics of the hydraulic system. This study presents the theoretical derivation of the effective bulk modulus and describes an experimental impulse technique that allows accurate measurement of oil effective bulk modulus with pressure variation in a hydraulic system. Experimental and analytical results show that the value of the effective bulk modulus varies a lot in low pressure region by the effect of entrained air, while the effective bulk modulus can be estimated just using the oil and container bulk modulus on the other high pressure region.

Trajectory Tracking Control of a Boom.Arm System of Hydraulic Excavator Using Disturbance Observer (외란관측기를 이용한 유압굴삭기 붐.아암 시스템의 궤적추적제어)

  • Cho S.H.;Ahn G.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.1 no.1
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    • pp.23-30
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    • 2004
  • This paper deals with the issue of trajectory tracking control of a hydraulic excavator using disturbance observer in order to compensate external disturbances occuring from coupling between attachment, asymmetry of a single rod cylinder, and deadzone of main control valve. Disturbance compensation control system with disturbance observer has been constructed for the boom and arm respectively. Simulation results were compared with experimental results to validate the computer simulation system of hydraulic excavator itself. Computer simulation shows that disturbance compensation control is effective for compensating system nonlinearity and thus improves positioning accuracy and trajectory tracking performance. Steady state error has been decreased by adding PI controller to this control scheme.

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Force Control of Electro-Hydraulic Servo System using Direct Drive Valve for Pressure Control (압력제어용 직동 밸브를 이용한 전기.유압 서보시스템의 힘 제어)

  • Lee C.D.;Lee J.K.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.1 no.3
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    • pp.14-19
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    • 2004
  • The Direct Drive Valve used in this study contains a pressure-feedback-loop in itself, then it can eliminate nonlinearity such as the square-root-term in flow rate calculation and the change of bulk modulus of hydraulic oil. In this study, assuming that the dynamic characteristic of the DDV is modelled as a first order lag system, an parameter identification method using the input data and the output data is applied to obtain DDV's mathematical model. Then, a state feedback controller was designed to implement the force control of hydraulic system, and the control performance was evaluated.

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An Analytical Investigation of a Hydraulic Clutch System of Powershift Transmission (파워시프트 변속기 유압클러치시스템의 해석적 연구)

  • Lee, J.C.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.6 no.1
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    • pp.25-31
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    • 2009
  • This study presents an analytical model of hydraulic clutch system of a power shift transmission to analyze pressure modulation characteristics. A typical hydraulic clutch system was modeled by using AMESim in which the parameters of major components were measured for simulation. Test apparatus was established using the components of power shift and power shuttle clutches with instrumental equipment. The results of simulation and experiment were so close that the proposed analytical model in this study was validated. However the cylinder model analogized clutch dynamics need to be improved in future study. The effects of parameters of orifice diameter, accumulator stroke and oil temperature on pressure modulation were analyzed respectively. The results of parameter sensitivity analysis show that modulation time and set pressure can be easily adjusted by changing parameter values. It is also found that the hydraulic clutch system used in this study is so susceptible to oil temperature that cooling equipment is necessary.

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An Experimental Study on Control System Performance of an Electro-Hydraulic Copying Machine (전기 유압식 모방절삭 기계 의 제어성능 에 관한 연구)

  • 윤지섭;조형석
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.8 no.2
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    • pp.104-110
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    • 1984
  • An electro-hydraulic copying system is developed and its performance is experimentally investigated. As compared with a mechanical hydraulic coping system, this system has a basic difference in that; (1) the stylus movement is converted into an electrical signal via a position transducer. (2)the actuator displacement is also measured by a position sensing element, which serves as a feedback signal. Since the system parameters affect the control performance, the response characteristics such as percentage overshoot, rise time, settling time and steady state error are experimentally obtained under variation of these variables. The system parameter include supply pressure, servo amplifier gain and feedback gain. The experimental result shows that the cutting tool follows a stylus input motion to a desirable accuracy. The implication of this result indicates that the developed system can enhance the copying accuracy of the conventionally used mechanical type of hydraulic copying system.

Modeling and Simulation of A Small Hydraulic Actuation System for the Tactical Missile (전술유도무기용 소형 유압식 구동장치의 모델링 및 시뮬레이션)

  • Lee, Doyun;Lee, Hosung;An, Sungyong;Park, Yeonjung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.45 no.4
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    • pp.349-357
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    • 2017
  • If an actuation system of the tactical missile is required very fast response time on conditions of short operating time and big loads on the actuator, we would prefer to adopt a small hydraulic system. In this paper, a mathematical model is proposed to analyze and simulate the small hydraulic actuation system. The mathematical model consists of a high pressure vessel model, a pressure regulator model, a hydraulic reservoir model and a actuator model. The suggested model is validated by comparison of simulation results with experimental data. The simulation results show that the mathematical model could be useful for designing a hydraulic actuation system.

Numerical modeling of coupled structural and hydraulic interactions in tunnel linings

  • Shin, J.H.
    • Structural Engineering and Mechanics
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    • v.29 no.1
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    • pp.1-16
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    • 2008
  • Tunnels are generally constructed below the ground water table, which produces a long-term interaction between the tunnel lining and the surrounding geo-materials. Thus, in conjunction with tunnel design, the presence of water may require a number of considerations such as: leakage and water load. It has been reported that deterioration of a drainage system of tunnels is one of the main factors governing the long-term hydraulic and structural lining-ground interaction. Therefore, the design procedure of an underwater tunnel should address any detrimental effects associated with this interaction. In this paper an attempt to identify the coupled structural and hydraulic interaction between the lining and the ground was made using a numerical method. A main concern was given to local hindrance of flow into tunnels. Six cases of local deterioration of a drainage system were considered to investigate the effects of deterioration on tunnels. It is revealed that hindrance of flow increased pore-water pressure on the deteriorated areas, and caused detrimental effects on the lining structures. The analysis results were compared with those from fully permeable and impermeable linings.

Motion Synchronization of Control for Multi Electro-Hydraulic Actuators (가변구조제어기를 이용한 다중실린더 위치동조 제어)

  • Kim, Seong-Hoon;Seo, Jeong-Uk;Yoon, Young-Won;Park, Myeong-Kwan
    • Journal of Institute of Control, Robotics and Systems
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    • v.17 no.9
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    • pp.863-868
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    • 2011
  • This paper presents a method to achieve a synchronous positioning objective for a dual-cylinder electro-hydraulic system with friction characteristics. The control system consists of a VSC (Variable Structure Controller) for each of the hydraulic cylinders and a PID (Proportional-Integral-Derivative) feedback controller. The PID controller is used for controlling the non-synchronous error generated by both cylinders when motion synchronization is carried out. To enhance the position-tracking performance of the individual cylinders friction characteristics is modeled in model, based on the estimated friction force. The simulation and experimental results show that the proposed method can effectively achieve the objective of position synchronization in the dualcylinder electro-hydraulic system, with maximum synchronization error with ${\pm}2\;mm$.