• Title/Summary/Keyword: Zn Corrosion

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On the Corrosion Protection Characteristics of Port Steel Structures Corroded Naturally for a Long Period of Time (장기간 자연 부식된 항만부두 강구조물의 방식특성 연구)

  • Kim, K.J.;Choi, Y.S.
    • Journal of Korean Port Research
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    • v.12 no.1
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    • pp.145-154
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    • 1998
  • Protection characteristics of the corroded steel pile which was served as a pier structure over 8 years in seawater have been examined in terms of corrosion potential, electrochemical impedance spectroscopy(EIS) and anodic/cathodic polarization curves. The steel structure was sectioned into two parts, waterline(splash zone, just above the seawater surface) and in-water(underwater), and protection characteristics for the two parts were investigated with the application of cathodic protection(CP) by sacrificial anodes using Zn and Al alloys. The main results obtained were as follows; (1) The corrosion potential of waterline zone was higher than that of in-water, which implied that the corrosion of waterline was more severe than that of in-water, (2) As a result of EIS examination, the transition period from the apparent CP to the substantial CP took about twenty to thirty days according to the corrosion condition.

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A Study on the Die Casting of Mg-9Al-1Zn Alloy for Air Bag Case (Mg-9Al-lZn 합금 자동차 에어백 케이스의 다이캐스팅에 관한 연구)

  • Kim, Sun-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.10
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    • pp.77-83
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    • 2002
  • Magnesium alloys casting are gaining increased acceptance in the automotive and electronic industeries and die casting is the most efficient method of manufacturing such mass produced parts. This study has been investigated the microstructures and mechanical properties of Mg-9Al-lZn alloy fabricated by die casting process for development of air bag case. The microstructure of die casted specimen were composed of pro-eutectic magnesium solid solution and $\beta$(Mg17Al12) precipitates. The tensile strength of as-fabricated Mg-9Al-lZn alloy revealed 231.4MPa. It was found that Mg-9Al-lZn alloy have good corrosion resistance in electrochemical polarization test.

A study on corrosion resistance of Zn-Mg thin film by anodic polarization measurement (양극 분극 측정에 의한 Zn-Mg 합금 박막의 내식 특성 연구)

  • Kim, Yeon-Won;Gang, Jun;Ra, Hye-Na;Kim, Gi-Jun;Mun, Gyeong-Man;Lee, Myeong-Hun
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2009.05a
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    • pp.223-223
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    • 2009
  • PVD 법으로 제작한 Zn-Mg합금 박막의 내식성 평가를 위해 양극 분극 실험을 실시하였다. 강판상에 제작한 Zn 단일 박막은 활성적 거동을 나타내는 반면 Zn-Mg 합금 박막은 부동태 거동을 나타내었다. 여기서는 Mg 원소 첨가에 따른 Zn-Mg 합금박막의 조성이나 구조 변화가 내식성 향상에 어떤 영향이 있는지를 양극분극측정을 통해 고찰-검토했다.

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Effects of Mg and Al addition on corrosion resistance of galvanized steel sheets (용융아연도금강판에서 마그네슘 및 알루미늄이 내식성에 미치는 효과)

  • An, Deok-Su;Lee, Jae-Min;Park, Yong-Min;Gwak, Yeong-Jin
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2012.05a
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    • pp.278-278
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    • 2012
  • 용융아연 도금욕에 1~2% 정도 첨가된 Mg은 수지상 결정인 아연 스펭글의 크기를 미세화 시키고, 특히 $MgZn_2$$Mg_2Zn_{11}$ 금속간화합물로 석출되어 철에 대한 희생방식능을 높여 주는 역할을 함은 잘 알려진 사실이다. 여기서 Al은 수지상 결정인 아연 스펭글의 크기를 미세화 시키고는 역할도 하지만 $MgZn_2$$Mg_2Zn_{11}$ 석출의 총량을 감소시키지만 또한 $MgZn_2/Mg_2Zn_{11}$ 비를 증가시키는 역할을 함을 알 수 있었다. 특히 Al 및 Mg을 각각 2% 정도 첨가함으로 염수분무실험에서 도금층의 부식량이 일반 아연도금층에 비해 1/3 정도로 되었다.

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Cathodic Protection Characteristics and Effective Length of Protection Current of Concrete Pile using Zn-mesh Sacrificial Anode (아연 메쉬 희생양극을 이용한 콘크리트 파일의 음극방식 특성 및 방식전류 유효거리)

  • Kim, Ki-Joon;Jeong, Jin-A;Lee, Woo-Cheol
    • Proceedings of the Korea Concrete Institute Conference
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    • 2008.11a
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    • pp.773-776
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    • 2008
  • The corrosion of steel in concrete is significant in marine environment. Marine bridges are readily deteriorated due to the exposure to marine environment. Salt damage is one of the most detrimental causes to concrete bridges and port structures. Especially, the splash and tidal zones around water line are comparatively important in terms of safety and life-time point of view. During the last several decades, cathodic protection (cp) has been commonly accepted as an effective technique for corrosion control in concrete structures. Zn-mesh sacrificial anode has been recently developed and started to apply to the bridge column cp in marine condition. The detailed parameters regarding Zn-mesh cp technique, however, have not well understood. This study is to investigate how much Zn-mesh cp influences along the concrete column at elevated temperature. About 100cm column specimens with eight of 10cm segment rebars have been used to measure the variation of cp potential with the distance from Zn-mesh anode at both 10$^{\circ}$C and 40$^{\circ}$C in natural seawater. The cp potential change and current diminishment along the column specimens have been discussed for the optimum design of cp by Zn-mesh sacrificial anode

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Corrosion Control in Water Distribution System using Lime and Carbon Dioxide(II) - Evaluation on the Characteristics of Corrosion as a Function of Pipe Material (소석회와 CO2를 이용한 상수관로의 부식제어(II) - 관종별 부식특성 평가)

  • Lee, Doo-Jin;Kim, Young-Il;Song, Young-Il;Park, Hyun-A
    • Journal of Korean Society of Water and Wastewater
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    • v.22 no.3
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    • pp.379-387
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    • 2008
  • The pH & alkalinity adjustment method by lime and carbon dioxide($CO_2$) for corrosion control in water distribution system was investigated to evaluate the corrosion characteristics of metal pipes, such as galvanized iron, copper, stainless steel, and carbon steel. When the pH in sand filtered and ozone+GAC treated water was increased with lime and $CO_2$ from 7.5 to 8.0, the concentration of residual chlorine decreased at higher pH and longer reaction time; the concentration of trihalomethane increased. The corrosion rate of coupons with corrosion control using lime and carbon dioxide was showed much smaller than those without corrosion control using pilot-scale simulated distribution system. The galvanized iron was corroded much faster than carbon steel, copper, and stainless steel. Especially, copper and stainless steel coupons were hardly corroded. The galvanized iron and carbon steel coupons with corrosion control were produced the corrosion products less than those without corrosion control by the results of environmental scanning electron microscope(ESEM) and energy dispersive x-ray spectroscopy(EDS) analyses. The galvanized iron coupon with pH and alkalinity adjustment by lime and carbon dioxide was detected about 30 percent of zinc, when the carbon steel was detected about 30 percent of calcium by calcium carbonate products formation. For the results of X-ray diffraction(XRD) analyses, the goethite(${\alpha}$-FeOOH) was identified as primary corrosion product of galvanized iron without corrosion control, while the Zinc oxide(ZnO) was found on corrosion products of galvanized iron coupon with corrosion control as the results of EDS analyses. However, the carbon steel corrosion products regardless of corrosion control were composed predominantly of maghemite(${\gamma}-Fe_2O_3$) and hematite(${\alpha}-Fe_2O_3$).

Effect of Tropical Atmosphere on Corrosion of Different Metals

  • Wijesinghe, Sudesh;Zixi, Tan
    • Corrosion Science and Technology
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    • v.16 no.6
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    • pp.273-277
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    • 2017
  • Atmospheric corrosion is clearly the most noticeable of all corrosion processes. A tremendous amount of economic losses are caused by atmospheric corrosion. Thus, it is imperative to know the level of atmosphere's aggressiveness or in other words "corrosivity", before designing or planning any corrosion prevention strategy. In Singapore, corrosivity values were not recorded earlier though the process of measurement and recording was prevalent in other countries. With an aim of filling this gap, three test sites were setup at three locations in Singapore to represent marine, industrial and urban atmospheres or their mixtures. Subsequently, corrosivity readings were measured and recorded according to ISO 9223:2012 for the first time in Singapore. Salient atmospheric constituents or parameters like time of wetness (TOW), $Cl^-$, $SO_2$, $NO_2$, $O_3$, and $HNO_3$ were measured at all sites over a period of time to categorize corrosivity of particular atmosphere. The effect of the atmosphere on corrosion of steel, Cu, Al, and Zn has also been investigated and quantified. "Estimated" and "determined" corrosivities were quantified and compared according to ISO 9223 standard. The study data along with final corrosivity measurements will be presented and discussed in the present work.

Experimental and Theoretical Study on Corrosion Inhibition of Mild Steel in Oilfield Formation Water Using Some Schiff Base Metal Complexes

  • Mahross, M.H.;Efil, Kursat;El-Nasr, T.A. Seif;Abbas, Osama A.
    • Journal of Electrochemical Science and Technology
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    • v.8 no.3
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    • pp.222-235
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    • 2017
  • First, in this study, the inhibition efficiencies of metal complexes with Cu(II), Ni(II) and Zn(II) of STSC ligand for corrosion control of mild steel in oilfield formation water were investigated. The IEs for a mixture of 500 ppm STSC and 5 ppm metal ion ($Cu^{+2}$, $Ni^{+2}$, $Zn^{+2}$) were found to be 88.77, 87.96 and 85.13 %, respectively. The results were obtained from the electrochemical techniques such as open circuit potential, linear and tafel polarization methods. The polarization studies have showed that all used Schiff base metal complexes are anodic inhibitors. The protective film has been analyzed by FTIR technique. Also, to detect the presence of the iron-inhibitor complex, UV-Visible spectral analysis technique was used. The inhibitive effect was attributed to the formation of insoluble complex adsorbed on the mild steel surface and the adsorption process follows Langmuir adsorption isotherm. The surface morphology has been analyzed by SEM. Secondly, the computational studies of the ligand and its metal complexes were performed using DFT (B3LYP) method with the $6-311G^{{\ast}{\ast}}$ basis set. Finally, it is found that the experimental results were closely related to theoretical ones.

Microstrucual Characterization of Vacuum Gas Gas Atomized AZ31+1%MM Alloy Powders (진공가스분무한 AZ31+1%MM 합금 분말의 미세조직 특성)

  • 김연옥
    • Journal of Powder Materials
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    • v.6 no.3
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    • pp.231-237
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    • 1999
  • In this study, the characteristics of gas atomized Mg-3wt%Al-1wt%Zn-1wt%MM alloy powders under vacuum condition were investigated. In spite of the low fluidity and easy oxidation of the molten magnesium, the spherical powders could be successfully produced by using a modified three pieces nozzle attached to the gas atomization unit. It was found that most of the solidified powders less than 50$\mu$m in diameter were single crystal and the solidified structure showed a typical dendritic morphology due to supercooling prior to nucleation. The secondary dendrite arm spacing decreased as the size of powders decreased. The Mg-Al-Ce intermetallic compounds with chemically stable phase were found in the interdendritic regions of $\alpha$-Mg. It is considered that formation of the chemically stable phase may possibly affect to improve the corrosion resistance. Therefore, it is expected that the materials formed of these Mg-Al-Zn-MM alloy powders shows better mechanical properties and corrosion resistance due to the structural refinement.

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Effect of Ultrasonic Wave on the Nickel-Zine Alloy Deposition whit the Variation of Ammonium Chloride Concertration (Ni-Zn 함금도금에서 염화암몬 농도에 따른 초음파의 영향)

  • 양학희;고광진;김재원
    • Journal of the Korean institute of surface engineering
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    • v.21 no.4
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    • pp.168-175
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    • 1988
  • The nickel0zinc allot depositions have been studjen in ammonium chloridw added chloride baths to fine out the effects of ultrasonic irradiation for the electrodeposition processes. The compositions of deposited alloys, the current efficiencies, corrosion resistance and brightness in various conditions of electrodeposition were investigated, in the range of ultrasonic irradiation of 50,500 and 1,000kc/s respectively. The results obtained are as follows; 1. the ratio of nikel to zinc in the deposit increased according 시 the ammonium chloride concentration in irradiated baths. 2. The current efficiencies became also higer in the irradiated bath. 3. Ammonium ions in solution seem to retard formation of zinc hydroxide. 4. The corrsion resistance and brightness of the deposits are dependent upon nickel content of deposits which ranges 10-18%(wt)nickel in the irradiated baths and 11-15%(wt)in ninirradisted baths. 5. The corrosion resistance and brightnes of the deposited are appreciably better in the irradiated baths than in non-irradiated bath with the mole ratio of 3.4(NH+4/Ni+++Zn++).

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