• 한국정밀공학회지
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• 제16권7호
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• pp.101-108
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• 1999

A reliable and practical monitoring of drill breakage is a crucial technique in automatic machining system. In this study, a real-time monitoring system was developed to predict drill breakage using both spindle and z-axis motor current. Drill breakage is monitored by detecting the level of residual motor current which is obtained through the moving average filter algorithm. The residual exhibits a feature of sharp decrease just before drill breakage. Therefore, drill breakage can be predicted by detecting this characteristic of residual component. Z-axis motor current is better to predict the drill breakage than spindle motor current, because the former is faster in response than the latter when drill breakage is occurred. The evaluation experiments have shown that the developed monitoring system works very well.

• 한국정밀공학회지
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• 제12권5호
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• pp.77-87
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• 1995

In-process detection of drill wear is one of the most important technoligies for automatic, unmaned machining systems. In this study, an on-line drill wear estimation model based on spindle/Z-axis motor currents generated during the drilling process is proposed. The theoretical model is obtained by integrating the drilling process model and the servomechanism model. The drilling process model describes the relationship of drill wear and drilling torque/ thrust force, whereas the servomechanism model describes the relationship of drilling torque/ thrust force applied to motor and spindle/Z-axis motor current. Evaluation tests have shown that the proposed model is a good real-time estimator for drill wear.

• 전력전자학회논문지
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• 제13권1호
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• pp.41-45
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• 2008

본 논문에서는 홀센서와 같은 자극위치 센서를 사용하지 않는 Z축 선형 영구자석 동기전동기의 초기 자극위치 추정에 관한 알고리즘을 제안한다. 제안된 알고리즘은 Z축의 경우에 존재하는 중력에 의한 자체하중의 영향을 고려하고, 부하질량 변동에 따른 추정특성 변화를 회피하기 위한 방법을 제시하며, 2단계로 구성되어 있다. 1단계에서는 미리 정한 각도 간격의 시험 q축에 전류를 인가하여 구한 이동거리를 사용하여 근사적인 q축을 추정한다. 2단계에서는 1단계의 추정치를 초기치로 이용하며, 부하질량의 영향을 받지 않도록 하기 위하여 3개의 시험 q축에 인가한 전류에 따른 추력에 대응하는 값을 이용하여 자극위치를 정밀하게 추정한다. 그리고 Z축 PMLSM에 대한 실험 결과를 통하여 제안된 초기 자극위치 추정방법으로 부하질량 조건에 관계없이 정밀하게 자극위치를 추정함을 검증하였다.

• 한국정밀공학회지
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• 제10권4호
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• pp.142-151
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• 1993

An intelligent mulitiple monitoring system to monitor tool/machining states synthetically was proposed and developed. It consists of 2 fundamental subsystems : the multiple sensor detection unit and the intellignet integrated diagnosis unit. Three signals, that is, spindle motor current, Z-axis motor current, and machining sound were adopted to detect tool/machining states more reliably. Based on the multiple sensor information, the diagnosis unit judges either tool breakage or degree of tool wear state using fuzzy reasoning. Tool breakage is diagnosed by the level of spindle/z-axis motor current. Tool wear is diagnosed by both the result of fuzzy pattern recognition for motor currents and the result of pattern matching for machining sound. Fuzzy c-means algorithm was used for fuzzy pattern recognition. Experiments carried out for drill operation in the machining center have shown that the developed system monitors abnormal drill/states drilling very reliably.

• 대한전기학회:학술대회논문집
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• 대한전기학회 1998년도 하계학술대회 논문집 F
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• pp.2166-2168
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• 1998

A PWM inverter using power FET is developed to switch the excitation current of 5 phase hybrid stepping motor for the use of driving X, Y table. A micro processor based controller is also developed to control the excitation current switching of X, Y axis stepping motor as well as synchronizing operation of Z-axis servo motor. The developed driving control system is applied to the industrial embroidery sewing machine.

• 대한전기학회:학술대회논문집
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• 대한전기학회 1994년도 추계학술대회 논문집 학회본부
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• pp.117-119
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• 1994

While the projectile in the induction type coil guns is in motion, there exists an induced current in the sleeve coils of the projectile. The motion includes not only the z-axial movement but transversal movement. The projectile in coil guns, which is not supported physically, gets a force in the transversal axis to have a motion in this axis. As a result of this motion, sleeve effects are exhibited to the projectile. This paper presents the analysis of the secondary effect especially due to the propelling velocity of the projectile.

• 대한기계학회논문집A
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• 제25권9호
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• pp.1341-1349
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• 2001

In this paper, 3 D.O.F. actuator, which has three degrees of freedom in one joint, is proposed. The proposed 3 D.O.F. spherical actuator is composed of the rotor and atator. The upper plate of the stator supports the rotor and five electromagnets are located at the base of the stator. The rotor has two permanent magnets, and each rotational axis of the rotor gimbal system is supported by the bearing. To find out the governing equations for the torque generation, Coulombs law and Lorentz force with respect to magnetism is applied. As the experimental results, if the distance between electromagnet and permanent maget is far enough, the force between these magnets can be expressed from current of coils and z-axial distance. For the purpose of control 3 D.O.F. actuator, PID control law is applied. The experimental results are presented to show the validity of the proposed 3 D.O.F. actuator.