• 한국복합재료학회:학술대회논문집
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• 한국복합재료학회 2000년도 춘계학술발표대회 논문집
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• pp.149-153
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• 2000

Substituting composite structures for conventional metallic structures has many advantages because of higher specific stiffness and specific strength of composite materials. In this work, one-piece propeller shafts composed of carbonfepoxy and glass/epoxy composites were designed and manufactured for a rear wheel drive automobile satisfying three design specifications, such as static torque transmission capability, torsional buckling and the fundamental natural bending frequency. Single lap adhesively bonded joint was employed to join the composite shaft and the aluminum yoke. For the optimal adhesive joining of the composite propeller shaft to the aluminum yoke, the torque transmission capability of the adhesively bonded composite shaft was calculated with respect to bonding length and yoke thickness by finite element method and compared with the experimental result. Then an optimal design method was proposed based on the failure model which incorporated the nonlinear mechanical behavior of aluminum yoke and epoxy adhesive. From the experiments and FEM analyses, it was found that the static torque transmission capability of composite propeller shaft was maximum at the critical yoke thickness, and it saturated beyond the critical length. Also, it was found that the one-piece composite propeller shaft had 40% weight saving effect compared with a two-piece steel propeller shaft.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2004년도 추계학술대회논문집
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• pp.65-69
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• 2004

The small form factor optical data storage devices are developing rapidly nowadays. Since it is designed for portable and compatibility with flash memory, its components such as disk, head, focusing actuator, and spindle motor should be assembled within 5 m thickness. The thickness of focusing actuator is within 2 mm and the total working range is $+/-100{\mu}m$, with the resolution of less than $1{\mu}m$. Since the thickness is limited tightly, it is hard to place the yoke that closes the magnetic circuit and hard to make strong flux density without yoke. Therefore, Halbach array is adopted to increase the magnetic flux of one side without yoke. The proposed Halbach array type focusing actuator has the advantage of thin actuation structure with sacrificing less flux density than conventional magnetic array. The optical head unit is moved on the swing arm type tracking actuator. Focusing coil is attached to swing arm, and Halbach magnet array is positioned at the bottom of deck along the tracking line, and focusing actuator exerts force by the Fleming's left hand rule. The working range and resolution of focusing actuator are analyzed with FEM and experiment.

• Journal of Magnetics
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• 제17권4호
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• pp.275-279
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• 2012

The linear actuator has the inherent drawback of air gap variation because its linear motion is usually guided by the springs, which destabilizes the dynamic performance. In order to design the linear actuator to be insensitive to air gap, this paper describes the robust design of the air compressor driving linear actuator using Taguchi method. The orthogonal arrays are constructed with selected control factors and noise factor for minimum experiment. The control factors are thickness of inner magnet, height of upper yoke, thickness of outer magnet and thickness of lower yoke while noise factor is airgap. The finite element analysis using commercial electromagnetic analysis program "MAXWELL" are performed instead of experiment. ANOVA are performed to investigate the effects of design factors. In result, the optimal robust linear actuator which is insensitive to air gap variation is designed.

• Composites Research
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• 제14권2호
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• pp.13-21
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• 2001

비강성, 비강도가 우수한 복합재료의 특성상, 기존의 금속 구조물을 복합재료 구조물로 대체 하는 것은 많은 이득을 가져온다. 이 논문에서는 탄소섬유/에폭시 복합재료와 유리섬유/에폭시 복합재료를 이용하여 정적 토크전달 능력, 비틀림 좌굴 하중. 굽힘 1차 고유진동수의 설계 기준을 만족하는 후륜구동 자동차용 일체형 동력전달축이 설계 및 제조되었다. 복합재료 중공축과 알루미늄 요크와의 결합을 위하여 단일 겹치기 접착조인트가 사용되었으며, 접착조인트의 정적 토크전달 능력은 접착길이와 요크두게에 따라 유한요소 해석을 이용하여 계산되었고, 실제 실험결과와 비교되었다. 복합재료 중공축의 정적 토크전달 능력은 Tasi-Wu 파괴지수와 아루미늄 요크와 에폭시 접착제의 비선형 물성을 적용하여 계산되었다. 실험과 해석결과로부터 복합재료 동력전달축의 정적 토크전달 능력은 임계 요크 두께에서 가장 높았으며, 임계 접착길이 이상에서는 포화되었다. 또한 일체형 복합재료 동력전달축은 기존의 2단 분리형 강철 동력전달축과 비교하여 40%의 무게 감소효과를 가져왔다.

• 한국정밀공학회지
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• 제18권8호
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• pp.182-192
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• 2001

During the deep drawing process an initially flat blank is clamped between the die and the blank holder after which the punch moves down to deform the clamped blank into the desired shape. In general, sheet metal forming may involve stretching, drawing, bending or various combinations of those basic modes of deformation. The deformation problems of sheet metal working involve non-linearity in geometry and material. In this work, The punch load and thickness strain of electro-galvanized sheet steel (SECD) for elliptical deep drawing are examined under the various process conditions including, punch shape radius, die shape radius. The changes of punch load and thickness strain distribution of the deformed elliptical cup are affected by the size of each die shape radius.

• 한국기계가공학회지
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• 제17권3호
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• pp.71-77
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• 2018

This paper suggests how to improve the fatigue strength of an axle shaft, which is the vulnerable part of an axle shaft system for a 3.5-ton commercial vehicle. The axle shaft is composed of a universal joint with a spider and yoke, yoke shaft, and so on. Structural analysis of the initial axle shaft was conducted to select the exact area for structural strength fatigue improvement, and as a result, the inner/outer yoke shaft and spider were selected. Four cases considered design variables, such as length and thickness, to verify the enhanced durability of the axle shaft, and fatigue analysis was conducted. Finally, we suggest that the axle shaft system satisfied the working conditions for a 3.5-ton commercial vehicle.

• 한국기계가공학회지
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• 제13권6호
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• pp.104-110
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• 2014

This paper presents a non-contact inspection system for automatically measuring the thickness of an aircraft wing rip product. In order to conduct the inspection of the wing rib thickness automatically, a non-contact laser displacement sensor, end-effector, and a robot were selected for use. The non-contact type inspection system was evaluated by measuring the measurement deviation of the rotation direction of a C-type yoke end-effector and the transfer direction of a V-slim end-effector. In addition, the non-contact inspection system for wing rib thickness measurements was validated through thickness measurements of a web, flange, and stiffener.

• 대한기계학회논문집A
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• 제34권1호
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• pp.27-33
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• 2010

본 논문에서는 무전기에 사용되는 마이크로스피커의 누설자속을 최소화하는 설계에 초점을 맞추었다. 진동판표면으로 누설되는 자속을 저감시키고 전자기력을 향상시키기 위한 최적설계로 반응표면법을 적용하였다. 최적설계의 목적함수는 전자기력과 누설자속이며, 폴피스 두께, 마그넷 그레이드, 요크 두께의 세 가지 변수에 의해 결정되어진다. 전자기력과 누설자속은 반응표면법으로 각 조건에서 계산되었고, 평가된 결과에 의해 최적화되었다. 폴피스 두께 0.9 mm, 마그넷 그레이드 N42H, 요크 두께 0.75 mm 일 때, 전자기력은 초기 모델과 동등한 수준을 만족하였고, 자속 누설량은 11.8% 저감되었다.

• 한국자기학회지
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• 제5권4호
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• pp.294-298
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• 1995

A shielded magnetoresistive (SMR) head which has double MR films and linearizes each other has been designed and studied by applying the transmission-line model. We have analyzed the yoke efficiency, bias efficiency and read efficiency of the SMR head. The read efficiency strongly depends on the height of the sensor and slightly on the other geometric parameters. The yoke and bias efficiencies vary with gap length, insulated layer thickness and relative permeability. A quasi-index reduction in the signal flux is observed when the displacement moves away from the medium.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 추계학술대회 논문집
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• pp.385-388
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• 2000

During the deep drawing process an initially flat blank is clamped between the die and the blank holder after which the punch moves down to deform the clamped blank into the desired shape. In general, sheet metal forming may involve stretching, drawing, bending or various combinations of those basic modes of deformation. The deformation problems of sheet metal working involve non-linearity in geometry and material. In this work, The punch load and thickness strain of electro-galvanized sheet steel (SECD) for elliptical deep drawing are examined under the various process conditions including, punch shape radius, die shape radius. The changes of punch load and thickness strain distribution of the deformed elliptical cup are affected by the size of each die shape radius.