• 한국기계가공학회지
• /
• 제8권4호
• /
• pp.28-33
• /
• 2009

Yoke is a part of rotor in unmanned helicopter. It was transferred power of engine to the rotor. It has been usually produced by machining and used wastefully material. And it has been considered to improve its proof stress against repeated loading of the products. Therefore we studied Forging process for satisfaction of these ability and process design for yoke forming has been studied by using FE analysis. Die design and forming analysis have been performed according to the conditions such as billet volume, flash control, cavity filling, and the distribution of damage in the products. In the comparison between die forging processes, side punch effects has been investigated by considering billet dimensions.

• Journal of Magnetics
• /
• 제13권4호
• /
• pp.173-176
• /
• 2008

In this study, a new kind of instrument for measuring the magnetic shielding effectiveness (MSE) was developed using a double yoke; one a magnetizing yoke and the other a sensing yoke. Using the developed instrument, the MSE could be measured for a steel sheet specimen in the ELF range, where the magnetic permeability contributes to the MSE at low frequencies and eddy currents contributes to the MSE high frequencies with < 0.1 dB reproducibility. The developed measuring method can be applied to quality control in a steel sheet company producing EMI/EMC shielding materials.

• 한국정밀공학회지
• /
• 제20권6호
• /
• pp.37-46
• /
• 2003

This paper is to predict quality deterioration resulting from a caulking process of yoke which is a part of automotive steering system. The caluking is a plastic deformation process involving such as impact of high speed tool, contacts between part and fixtures and strain rate sensitivity of the part material. Elaborate application of finite element method is neccesary to calculate changes of part dimensions because they fall into a level of tolerances. Simple work hardening and strain rate sensitive model is proposed fur the material and applied for the simulation by using Abaqus which is able to cater for elastoplastic rate sensitive material and contacts. Numerical results of test models that represent tensile bar and tensile plate are compared with material data inputs. Dimensional changes for the yoke are calculated from simulations and compared to the mesurements and they show good agreement. The method presented here with the material model proved to be valuable to assess quality deterioration for similar metal forming processes.

• 한국자기학회지
• /
• 제26권1호
• /
• pp.19-23
• /
• 2016

본 연구는 현재 교량에 사용되고 있는 텐던의 하중 특성을 비파괴적이면서 비접촉방법으로 측정하기 위한 것으로, 텐던의 인장력에 따른 자화상태의 변화를 보기 위하여 2 GPa까지 인장력을 인가할 수 있는 장치와 텐던에 dc 전류와 ac 전류를 인가하여 텐던을 원주 방향으로 자화시키기 위한 전류공급장치, 요크(yoke)를 사용하여 비접촉으로 텐던의 축 방향으로 자화시키기 위한 요크 장치를 제작하였다. 시편은 비교실험을 위하여 두 제조회사에서 제작된 텐던을 사용하였으며 제작된 측정 장치로 두 가지 조건의 실험을 수행하였다. 첫 번째 실험은 텐던에 ac 전류를 인가하면서, 요크에 dc 전류를 인가하여 인장력에 따른 유도기전력을 요크에 부착된 탐지코일(SCY)로 측정하였고, 이를 통해 200 MPa 이하의 인장력에서는 민감하게 변화하는 것을 볼 수 있었지만 실질적으로 텐던의 인장력을 측정하여야 하는 1.5 GPa 근처에서는 그 변화량이 매우 적었다. 두 번째 실험은 요크에 ac 전류를 인가한 후, 텐던에 dc 전류를 인가하여 인장력에 따른 유도기전력을 텐던에 부착된 탐지코일(SCT)로 측정하였고, 측정 결과 유도기전력이 선형적으로 감소하였으며 이를 활용하여 텐던의 인장력을 비파괴적이면서 비접촉 방법으로 측정 가능할 것으로 생각된다.

• 항공우주시스템공학회지
• /
• 제18권1호
• /
• pp.1-10
• /
• 2024

선행연구에서는 위성체의 고기동 시 전개형 태양전지판으로부터 발생하는 잔여진동을 저감시키기 위해 초탄성 형상기억합금 (Shape Memory Alloy, SMA)을 적용한 적층형 태양전지판 요크를 제안하였다. 요크에는 SMA 양면에 구속층을 적층시키기 위해 점탄성 테이프가 적용되며, 점탄성 테이프는 온도 의존성이 높아 온도에 따라 댐핑 특성 변화로 요크의 진동저감 성능에 직접적인 영향을 미친다. 이에 따라, 온도별 요크의 댐핑 성능을 확인하기 위해 다양한 온도조건에서 자유감쇠시험을 수행하여 댐핑 성능이 가장 극대화되는 온도 구간을 식별하였다. 본 논문에서는 상기 온도시험 결과를 토대로, 요크가 궤도 열환경에 노출되더라도 효과적인 댐핑 성능을 유지할 수 있도록 궤도 열해석을 통해 요크의 열적 거동 및 온도를 예측하였으며, 요크가 최적의 진동저감 성능을 낼 수 있도록 열 설계안 도출 방안에 관해 기술하였다.

• Journal of Electrical Engineering and Technology
• /
• 제4권2호
• /
• pp.255-265
• /
• 2009

This paper presents the acoustic noise and mechanical vibration reduction of a coreless brushless DC motor with an air dynamic bearing used in a digital lightening processor. The coreless brushless DC motor does not have a stator yoke or stator slot to remove the unbalanced force caused by the interaction between the stator yoke and the rotor magnet. An unbalanced force makes slotless brushless DC motors vibrate and mechanically noisy, and the attractive force between the magnet and the stator yoke increases power consumption. Also, when a coreless brushless DC motor is driven by a $120^{\circ}$ conduction type inverter, high frequency acoustic noise occurs because of the peak components of the phase currents caused by small phase inductance and large phase resistance. In this paper, a core-less brushless DC motor with an air dynamic bearing to remove mechanical vibration and to reduce power consumption is applied to a digital lightening processor. A $180^{\circ}$ conduction type inverter drives it to reduce high frequency acoustic noise. The applied methods are simulated and tested using a manufactured prototype motor with an air dynamic bearing. The experimental results show that a coreless brushless DC motor has characteristics of low power consumption, low mechanical vibration, and low high frequency acoustic noise.

• 소성∙가공
• /
• 제21권8호
• /
• pp.473-478
• /
• 2012

The yoke, a component of conventional motor-driven power steering system, often contains welding defects from its manufacturing process. To eliminate these defects, the precision cold forging process has been tried. In this study, the double-action complex forging has been used to manufacture a torsion joint yoke. The backward extrusion proved faster than the forward extrusion in forging of the product. The double-action complex forging process utilized an upper die composed of a punch, a punch guide, a disc spring and a coil spring. The forged material pushes up the punch guide, and then the disc spring and the coil spring balances the backward extrusion force. Consequently, the flow of material was essentially in the forward direction, resulting in a successful forging operation. The forging load of Al 6061-T6 was higher than that of the automotive structural hot rolled plate.

• 한국자기학회지
• /
• 제26권6호
• /
• pp.206-212
• /
• 2016

대형 전동기에서 영구자석을 받치는 철제 받침대의 형상은 요크와의 결합력을 결정하는 매우 중요한 요소이다. 대형 전동기에서 받침대의 형상에 따라 요크와의 결합력 차이가 있다. 이 논문에서는 이중 받침대(Double bed)와 단일 받침대(Single bed)의 결합력을 가상공극 법을 통해 계산하여 차이점과 문제점을 제시하고 단일 받침대가 결합력 향상 측면에서 우위에 있음을 보여준다. 또한 받침대의 아래에 홈(Groove) 형상을 새김으로해서 받침대와 요크 간의 결합력이 향상됨을 보인다

• 소성∙가공
• /
• 제28권3호
• /
• pp.115-122
• /
• 2019

In this paper, finite element analysis of an automatic five-stage precision cold forging process of a yoke, a steering part of a passenger's car, is conducted with emphasis on spring back analysis at the yoke-forming stage and its experimental verification is subsequently made. An elastoplastic finite element method with MINI-element technique employed for the analysis of the entire process is explained. There is emphasis that the thin film of material formed between the punch and die in the stage may result to some errors especially in elastoplastic finite element analysis of spring back due to frequent remeshing. The numerical robustness of the spring back analysis in regards to remeshing is hence shown first through investigation into its effect on the predicted spring back. Experimental measurement of displacement due to spring back is carried out for comparison with the predicted results, and they are in a qualitative agreement with each other.

• KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
• /
• 제11B권3호
• /
• pp.81-85
• /
• 2001

Processes for optimizing the coil shape of deflection yoke are proposed A very accurate and practical winding modeler is developed and volume integral equation method (VIEM) is used for field calculation. Two steps of optimizations are done by using (1+1) evolution strategy. Those are dimensional optimization and pin-position optimization Various techniques are applied for reducing computational time for the optimization.