• 한국염색가공학회지
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• 제25권1호
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• pp.47-55
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• 2013

Physical properties of the composite yarn using low-melting(LM) polyester/Tencel were investigated with air-jet texturing conditions such as temperature, take-up overfeed, yarn speed and air pressure. Surface morphology, microstructure, tensile property, glossiness were evaluated. Surface morphology of a composite yarn had more damaged and loosened structure according to increase of take-up overfeed, yarn speed and air pressure. Crystallinity was affected by parameters such as temperature, yarn speed, take-up overfeed and air pressure and especially, yarn speed was most effective for increase of crystallinity. Also, it was found that temperature and air pressure had significantly affected tensile properties of a composite yarn. The glossiness of yarn increased with increase of temperature, yarn speed and air pressure.

• 한국염색가공학회지
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• 제20권1호
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• pp.28-35
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• 2008

Texturing is the process of including a characteristic of a natural fiber in a synthetic fiber. The most common method of it the false twist texturing. Nylon textured yarn is primarily manufactured by the disk type. The major process parameters or the disk type false twist machine ratio, disk/yarn, and heater temperature. This study therefore investigated the effects of false twist texturing, especially speed and draw ratio, on the physical properties of nylon textured yarn. The increase of speed was proportional to the increase of unwinding tension, which could reduce the production efficiency by elevating the tension affecting to fiber during the process. In addition, the increase of speed was inversely proportional to the increase of crimp rigidity of nylon textured yarn. Draw ratio was proportionally increased with the increase of tenacity and the reductions of fineness and elongation, showing the influence or draw ratio to the ultimate physical properties of textured yarn.

• 한국의류산업학회지
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• 제1권2호
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• pp.166-172
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• 1999

An experimental investigation has done for studying the changes of physical properties of the air-jet textured polyester yarn. Through the experiments of polyester 85/72 drawn yarn and 50/36 partially oriented yarn doubling' the following results are obtained. The tenacity of textured yarn decreased as the number of tension rings increased when the nozzle diameter was 1.2 mm. In the case when the tension ring was not used during the texturing process, the tenacity of textured yarn decreased as the nozzle diameter increased. But this tendency changed according to the number of tension rings used, the diameter of the nozzle, and yarn take-up speed. Breaking elongation decreased as the number of tension rings increased from one to four and the take-up speed increased at diameter 1.2 mm of the nozzle. The higher the diameter of the the nozzle the higher the breaking elongation until 1.4 mm. The number of interlacing went down as the diameter of the nozzle increased and the take-up speed of the yarn increased. The higher the number of tension rings, the lower the number of interlacing.

• Fibers and Polymers
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• 제5권4호
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• pp.275-279
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• 2004

Yarn tension is a key factor that affects the efficiency of a ring spinning system. In this paper, a specially constructed rig, which can rotate a yam at a high speed without inserting any real twist into the yarn, was used to simulate a ring spinning process. Yarn tension was measured at the guide-eye during the simulated spinning of different yarns at various balloon heights and with varying yarn length in the balloon. The effect of balloon shape, yarn hairiness and thickness, and yam rotating speed, on the measured yarn tension, was examined. The results indicate that the collapse of balloon shape from single loop to double loop, or from double loop to triple etc, lead to sudden reduction in yarn tension. Under otherwise identical conditions, a longer length of yarn in the balloon gives a lower yarn tension at the guide-eye. In addition, thicker yarns and/or more hairy yarns generate a higher tension in the yarn, due to the increased air drag acting on the thicker or more hairy yarns.

• 한국염색가공학회지
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• 제27권1호
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• pp.35-49
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• 2015

This paper investigated optimum process conditions of coating yarn for awning fabric. For this purpose, the simulation for processability and yarn quality using SPSS statistics package was carried out, and PP/TPO and PET/PVC coating yarns specimens were made with variation of extruder temperature and feed speed of core yarn on the yarn coating machine for examining simulation result. It was revealed that optimum coating conditions of PP/TPO 1000d coating yarn were extruder temperature $150^{\circ}C$, and core yarn feed speed 400~500m/min. Mechanical property and thermal shrinkage of PP/TPO coating yarn made at this conditions were best and core evenness rates of these coating yarns by yarn compression tester were also superior, which was certified by SEM photograph. In addition, these experimental results were coincided with simulation results. It was found that, in PET/PVC coating yarn, yarn physical properties between 1500d and 1200d coated yarns were not shown any difference, and core evenness rates of these coating yarns were superior. It revealed and concluded that these simulated coating conditions are applicable to production field.

• 한국의류산업학회지
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• 제4권4호
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• pp.399-404
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• 2002

The purpose of this study was to develop the rain melange fabrics with using the pulsar interlacing unit. The properties of the pulsar interlaced yarns (PI yarn) which were textured with the several texturing conditions were analyzed and compared with the regular interlaced yarn (IT yarn) and with normally composited yarn (CP yarn). The results were as follows : The PI yarn which has the best rain random melange effect could be obtained with following texturing condition; 3 kg/$cm^2$ of interlacing air pressure, 1.6 mm diameter of interlacing nozzle and 500 m/min of yarn speed. When IT yarn was compared with CP yarn, IT yarn had higher denier and tenacity than those of CP yarn and had lower elongation and shrinkage than those of CP yarn.

• 한국생산제조학회지
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• 제19권5호
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• pp.622-630
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• 2010

The increase of the spindle speed to enhance the productivity in ring spinning processes has been limited by yarn tension and heat generation of the traveller/ring. The main causes of yarn tension are 1) the force added directly to the yarn by the rotation of the spindle and 2) the centrifugal force exerted by the yarn balloon generated by traveller rotation. The dominant causes of heat generation are 1) the friction between the ring and traveller and 2) the friction between the traveller and yarn. These factors cause yarn end-breaks and heat damage. In the case of the staple yarn manufacturing process for PET (polyester) and nylon (a heat plasticity material), the rotational speed of the ring spinning system has deteriorated to 10,000rpm. The objective of this study was to develop a rotating ring which has dynamic stability, high productivity and a simple structure to overcome the limitations of the conventional fixed ring/traveller system. The results of this study revealed that the spinning tension could be reduced by 67.8% using the newly developed rotating ring.

• 전기학회논문지
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• 제57권11호
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• pp.2054-2060
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• 2008

This paper aims at the performance enhancement of tension controller for the yarn manufacturing process. The tension controller is required to keep the tension constant while the yarn is manufactured by a draw and twist machine, which is essential and critical for good quality production of yarn, steel, paper, etc. This paper proposes a linear model of tension control plant to develop a precise tension control system, which is derived by the close observation of the conventional mathematical model of motor driving and tension control systems. It is shown by experiments that the proposed control system precisely maintains the tension constant within the error bound of 0.05% while the conventional PI controller has about 0.2% error. The control performance of the system has been compared to that of conventional PI control not only for constant speed control but also for transient speed control experiments.

• 한국염색가공학회지
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• 제16권3호
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• pp.31-38
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• 2004

Polyester fabrics, which is a major product in Daegu and Kyungbuk district, recently have a frequent warp streak phenomenon of sizing textiles for peach skin. So, this paper intensively focuses on the analysis of finding causes of poor products which may be produced in the process of sizing. Depending on the changes of sizing yarn's physical characteristic varying on sizing conditions, results of the research are as followed. 1. Sizing add-on rate, following tension changes of originally supplied yarn in sizing, does not fluctuate until 30g sizing tension, but marks high on the increase of sizing speed. 2. Sizing add-on amount increases approximately by 2.5% when interlacing pressure is raised from 1.5kg/$cm^2$ to 3.5kg/$cm^2$ at $130^{\circ}C$ sizing temperature. 3. Following the increase of sizing tension from 10g to 50g, boiling shrinkage rate of desizing yarn changes approximately from 7% to 11%. But the more sizing temperature and speed increases, the bigger the change rate becomes. 4. The thermal stress of desizing yarn is sensitively influenced by sizing tension in the sizing degree of above $130^{\circ}C$. 5. The deviation rate of sizing yarn's initial modulus value, which is influenced by air pressure in interlacing raw yarn, marks the highest at 40g and 50g strength.

• Bulletin of the Korean Chemical Society
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• 제31권11호
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• pp.3252-3258
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• 2010

In this study, the effects of the various parameters of spinning and drawing processes on the properties of polyester full drawn yarn (FDY) prepared by steam processing during high-speed spinning were investigated using several techniques. The wet shrinkage ratio of the FDY was able to be manipulated by controlling the temperature and draw ratio. The FDY made using the steam high speed spinning technique exhibited identical properties (such as tenacity, elongation, and wet shrinkage ratio) to that of regular FDY, made using the spin-draw process. FDY prepared using the steam process during high-speed spinning showed excellent dyeability. The dye pick-up of the polyester yarn spun at high-speed spinning was found to be improved when dyed under an atmospheric pressure of $100^{\circ}C$. This result was the same as regular FDY dyed under a high pressure of $130^{\circ}C$.