• Fibers and Polymers
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• v.7 no.3
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• pp.317-322
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• 2006

Reduction of yam hairiness by nozzles in ring spinning and winding is a new approach. Simulation of the airflow pattern inside the nozzles provides useful information about actual mechanism of hairiness reduction. The swirling air current inside the nozzles is capable of wrapping the protruding hairs around the yam body, thereby reducing yam hairiness. Since production rate of winding is very high and the process itself increases yarn hairiness any method to reduce the hairiness of yarns at this stage is a novel approach. A CFD (computational fluid dynamics) model has been developed to simulate the airflow pattern inside the nozzles using Fluent 6.1 software. In this study, both S- and Z-type nozzles having an axial angle of 500 and diameter of 2.2 mm were used for simulation studies. To create a swirling effect, four air holes of 0.4 mm diameter are made tangential to the inner walls of the nozzles. S- and Z-twisted yams of 30 tex were spun with and without nozzles and were tested for hairiness, tensile and evenness properties. The total number of hairs equal to or exceeding 3 mm (i.e. the S3 values) for yam spun with nozzle is nearly 49-51 % less than that of ring yams in case of nozzle-ring spinning, and 15 % less in case of nozzle-winding, while both the yarn types show little difference in evenness and tensile properties. Upward airflow gives best results in terms of hairiness reduction for nozzle-ring and nozzle wound yams compared to ring yarns. Yarn passing through the centre of the nozzle shows maximum reduction in S3 values.

• Fibers and Polymers
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• v.5 no.4
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• pp.275-279
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• 2004

Yarn tension is a key factor that affects the efficiency of a ring spinning system. In this paper, a specially constructed rig, which can rotate a yam at a high speed without inserting any real twist into the yarn, was used to simulate a ring spinning process. Yarn tension was measured at the guide-eye during the simulated spinning of different yarns at various balloon heights and with varying yarn length in the balloon. The effect of balloon shape, yarn hairiness and thickness, and yam rotating speed, on the measured yarn tension, was examined. The results indicate that the collapse of balloon shape from single loop to double loop, or from double loop to triple etc, lead to sudden reduction in yarn tension. Under otherwise identical conditions, a longer length of yarn in the balloon gives a lower yarn tension at the guide-eye. In addition, thicker yarns and/or more hairy yarns generate a higher tension in the yarn, due to the increased air drag acting on the thicker or more hairy yarns.

• Fibers and Polymers
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• v.4 no.3
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• pp.119-123
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• 2003

Fluff (lint, fiber fly) generation, especially related to yarn structure, was investigated. Research centered on the fiber length related to fluff generation during the knitting process. Short fiber length composing yarn structure was a main source of the fluff shedding. High quality spun yarn with longer length of fiber was recommended to the high speed knitting industry in order to reduce process troubles such as yarn breakage, etc. but the cost is doubtable to the manufacturers. A trial to reduce the fluff trouble by using chemicals to hold the short fiber on the surface of the yam was suggested and the research showed a positive effect to the problem. However, another factors including a by-product of chemical residue and searching more feasible material need to be concerned for the future research.

• Fibers and Polymers
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• v.6 no.3
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• pp.250-258
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• 2005

The present paper is concerned with the influence of opening roller speed, drum speed difference and suction air pressure on properties of polyester and acrylic open-end friction spun yams. The results shows that the opening roller speed and the suction air pressure have considerable influence on the characteristics of polyester and acrylic open-end friction spun yams. In case of polyester yams the unevenness, imperfection and hairiness decreases and the yam tenacity increases with the increase in opening roller speed and suction air pressure. However for acrylic yams the unevenness and imperfections decreases and tenacity increases with the increase in opening roller speed and suction air pressure.

• Textile Coloration and Finishing
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• v.13 no.6
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• pp.428-434
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• 2001

This study surveys the fiber behavior in yam formation and the Physical properties of Solo-spun yarn. The specimens were made by six types of Solo-spun rollers with fixed twist multiplier In the previous part, the physical properties such as yarn count, evenness, strength, and breaking elongation of these yams were compared with the properties of ring shun yarns and analysed with the mechanism of Solo-spun yarn formation. In the second part of this report, the abrasion resistance and hairiness were discussed wish respect to the micro yarn structures. The narrower the groove width of Solo-spun roller is, the more active the bulk fibers migration is. The Solo-spun film structure has two groups. One is shorter than the others one in longitudinal direction of yarn and has the same structure as ring-spun yarn, which is derided from the smooth zone on the surface of Solo-spun roller. The other one is longer than the former and there are the wrapping fibers. This part is derived from the conflicted grooves on the surface of Solo-spun troller.