• 제목/요약/키워드: Y-deflection

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볼엔드밀가공에 의한 구면형상의 가공특성 (Machining Characteristics of Hemisphere Shape by Ball Endmilling)

  • 왕덕현;김원일;이윤경
    • 한국기계가공학회지
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    • 제1권1호
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    • pp.5-14
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    • 2002
  • Hemisphere shapes were machined for different tool paths and machining conditions with ball endmill cutters. It was also found out how feedrate affect the precision of the machining and also tried to study the most suitable feedrate in specific cutting condition. Tool deflection, cutting forces and shape accuracy were measured according to the inclination position of the sculptured surface. As the decreasing of inclination position angle, the tool deflection was increased due to the decreased cutting speed when the cutting edge is approaching toward the center. Tool deflection when upward cutting IS obtained less than that of downward cutting and down-milling in upward cutting showed the least tool deflection for the sculptured surface. For down-milling, the cutting resistance of the side wall direction is larger than that of feed direction. It was found that the tool deflection is getting better as tool path is going to far from the center for convex surface.

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사각형 강체를 포함한 사각평판의 경계조건에 따른 처짐 연구 (The Study on the Deflection of the Rectangular Plates including the rectangular rigid body with respect to the boundary conditions)

  • 한동섭;심재준;김태형;안찬우;한근조
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.869-872
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    • 2002
  • This paper deals with the effect of reinforced plate on the deflection of the rectangular plate, when the rectangular plate is reinforced with rectangular rigid body at the centroid of the plate. For Two boundary conditions such as simple supported and clamped boundary, this study derives deflection formula of reinforced plates with respect to the stiffness ratio and the length ratio of rigid body using the least square method. The results are as follows: 1. As $r_e$ $\geq$ 1000, the maximum deflection with respect to $r_e$ converges into constant value. 2. Deflection formula with respect to $r_e$ is derived as the fifth order polynomial.

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엔드밀 가공시 헬릭스각이 공구변위에 미치는 영향 (Effects of the Helix Angle on the Tool Deflection in End Milling)

  • 맹민재;이성찬;정준기
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.373-377
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    • 2002
  • In the end milling operation the deflection of the cutter is an important factor affecting the accuracy of machining with implications on the selection of cutting parameters and economics of the operation. The deflection of the end mill was studied both experimentally with strain gauge, tool dynamometer, laser measuring apparatus and on a finite element model of the cutting using ANSYS software. The deflection of machining tool with various helix angles was studied with FEM simulation and experiment. ANSYS analysis performed on the finite element model of the end mill provides deflection results which agree within 15.0% with the experimental ones.

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차체용 드로우 다이의 블랭크 홀더 굽힘 변형 해석 (Analysis on the Bending Deflection of the Blank Holder in Automotive Body Panel Draw Die)

  • 인정제;신용승;김헌영
    • 한국공작기계학회논문집
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    • 제10권3호
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    • pp.68-74
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    • 2001
  • In the drawing of large size automotive panels, elastic deflection of die components is induced by the contact force between them. The deflection is nonuniform and locally distributed, and results in nonuniform material flow. In order to arrange such a nonuniform die gap, a correcting operation, so called die spotting, is inevitable, which requires trial and error works and consuming time. A prediction of the bending deflection prior to a try-out must be useful to reduce the die spotting time. In this study, drawing process of a front fender is simulated first. and the deflection of the blank holder is calculated from the contact force imposing on th blank holder. The balance block heights ensuring a uniform deflection are optimized by the analysis and design of experiments.

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볼 엔드밀 공정에서 공구변형 예측에 관한 연구 (Prediction of Tool Deflection in Ball-end Milling Process)

  • 이교승;남궁재관;박성준
    • 한국공작기계학회논문집
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    • 제14권3호
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    • pp.8-15
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    • 2005
  • A new measuring method for tool deflection has been developed when sculptured surface is processed in ball-end milling. Since the vibration due to cutting forces has low frequencies, an electromagnetic sensor is used for measuring the exact vibration displacement. The amplitude and direction of vibration displacement during the cutting process is presented as orbital plot. In this study, it assumes that the vibration displacement is proportional to the length of cutting chip. Therefore, tool deflection is calculated by summing up the vibration displacement of unit chip length for engaged chip length. In addition, computer programs has been developed to predict the deflection of tools when machining sculptured surface. This developed program predicts the tool deflection per block of NC data, so that it can easily identify the parts which have the possibility of machining errors.

정전형 미소 평판 공진자의 설계 및 제작 (Design and Fabrication of an Electrostatic Microplate Resonator)

  • 정옥찬;양상식
    • 대한전기학회논문지:전기물성ㆍ응용부문C
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    • 제48권6호
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    • pp.494-502
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    • 1999
  • This paper represents an electrostatic micro plate resonator which consists of a rigid plate suspended with four bridges and a counter electrode. The bridges of the resonator are designed corrugated so that the residual stress are released. The FEM simulation results confirmed that the deflection characteristic of the corrugated bridge is hardly affected by the initial residual tensile stress. One resonator with the corrugated bridges and the other with the flat bridges were fabricated by the boron diffusion process and the anisotropic etch process. The vertical deflection of the fabricated electrostatic resonator was measured with a laser vibrometer, and the data were compared with the calculation results. The deflection of the resonator with the flat bridges is smaller than the deflection of that with the corrugated ones because of the residual stress. The residual stress release effect was confirmed by the fact that the measured deflection of the resonator with the corrugated bridges in close to the calculated deflection of the resonator with the flat ones with the initial stress neglected.

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Large deflection analysis of point supported super-elliptical plates

  • Altekin, Murat
    • Structural Engineering and Mechanics
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    • 제51권2호
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    • pp.333-347
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    • 2014
  • Nonlinear bending of super-elliptical plates of uniform thickness under uniform transverse pressure was investigated by the Ritz method. The material was assumed to be homogeneous and isotropic. The contribution of the boundary conditions at the point supports was introduced by the Lagrange multipliers. The solution was obtained by the Newton-Raphson method. The influence of the location of the point supports on the central deflection was highlighted by sensitivity analysis. An approximate relationship between the central deflection and the super-elliptical power was obtained using the method of least squares. The critical points where the maximum deflection may develop, and the influence of nonlinearity were highlighted. The nonlinearity was found to be sensitive to the aspect ratio. The accuracy of the algorithm was validated by comparing the central deflection with the solutions of elliptical and rectangular plates.

볼 엔드밀에 의한 반구 가공시 이송속도 변화에 따른 가공정밀도 (Machining Precision according to the Change of Feedrate when Ball Endmilling of Semisphere Shape)

  • 임채열;우정윤;김종업;왕덕현;김원일
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.930-933
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    • 2000
  • Experimental study was conducted for finding the characteristics of machining precision according to the change of feedrate when ball endmilling of semisphere shape. The values of tool deflection and cutting force were measured simultaneously by the systems of eddy-current sensor and dynamometer. The machining precision was analyzed by roundness values, which were deeply relating with tool deflection and forces. the roundness was decreased in down-milling than in up-milling for each feedrate. As the cutting edge is moved to radius direction on the tool path, the tool deflection and the cutting force were seemed to be decreased. As the tool path was moved downward, the values of roundness, cutting force and tool deflection were obtained better ones. When compared the values of roundness, cutting force and tool deflection for different feedrate, the best machining accuracy was obtained at feed rate of 90mm/min in down-milling.

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Size dependent effect on deflection and buckling analyses of porous nanocomposite plate based on nonlocal strain gradient theory

  • Khazaei, Pegah;Mohammadimehr, Mehdi
    • Structural Engineering and Mechanics
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    • 제76권1호
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    • pp.27-56
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    • 2020
  • In this paper, the deflection and buckling analyses of porous nano-composite piezoelectric plate reinforced by carbon nanotube (CNT) are studied. The equations of equilibrium using energy method are derived from principle of minimum total potential energy. In the research, the non-local strain gradient theory is employed to consider size dependent effect for porous nanocomposite piezoelectric plate. The effects of material length scale parameter, Eringen's nonlocal parameter, porosity coefficient and aspect ratio on the deflection and critical buckling load are investigated. The results indicate that the effect of porosity coefficient on the increase of the deflection and critical buckling load is greatly higher than the other parameters effect, and size effect including nonlocal parameter and the material length scale parameter have a lower effect on the deflection increase with respect to the porosity coefficient, respectively and vice versa for critical buckling load. Porous nanocomposites are used in various engineering fields such as aerospace, medical industries and water refinery.

평면이방성을 고려한 사각엠보싱 공정의 미세면굴곡에 대한 연구 (A Study on the Surface Deflection in Rectangular Embossing Considering Planar Anisotropy)

  • 김진학;정완진
    • 소성∙가공
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    • 제22권6호
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    • pp.310-316
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    • 2013
  • Recently, numerical predictions of surface deflection based on curvature analysis have been developed. In the current study, a measure of surface deflection is proposed as the maximum variation of curvature difference between the panel and the tool in order to account for surfaces that have high curvature. The current study focused on the assessment of accuracy for the surface deflection prediction with the consideration of planar anisotropy. As an example, a shallow rectangular drawn part with rectangular embossing was considered. In terms of the proposed surface deflection measure, the maximum variation of curvature difference, the prediction with a planar anisotropic model shows better correspondence with experiment than the one using a normal anisotropic model.