• 제목/요약/키워드: Work Roll Profile

검색결과 32건 처리시간 0.025초

6 단 압연기의 극박 압연공정에서 3 차원 판 형상 예측 (Prediction of Three-Dimensional Strip Profile for 6-High Mill in Thin-Strip Rolling)

  • 이상호;송길호;이성진;김병민
    • 대한기계학회논문집A
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    • 제35권8호
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    • pp.855-861
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    • 2011
  • 본 연구에서는 극박 압연 이론과 6 단 압연기 수식 모델을 이용하여 압연 후 판 형상 예측에 대하여 제안하였다. 폭 방향에서 롤 사이의 접촉 압력과 판과 워크롤 사이의 압연하중은 6 단 압연기의 형상학적 구조와 경계조건을 이용한 수식모델을 통하여 계산된다. 그리고 압연 방향의 압연하중 분포는 Fleck 의 극박 압연 이론을 이용하여 계산하였다. 워크롤의 3 차원 탄성 변형량은 폭 과 압연방향의 압력분포에 의하여 계산된다. 이때, 3 차원 판 형상은 워크롤의 탄성변형에 의하여 얻어진다. 또한 3 차원 판 형상은 극박 압연 실험과 유한요소해석을 통하여 검증하였다.

열간 압연 시 워크 롤의 열 변형 정밀 예측을 위한 유한요소법 기반의 온라인 모델 개발 (The development of FE-based on-line model for the precise prediction of work roll thermal profile in hot strip rolling)

  • 최지원;황한동;이중형;황상무
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
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    • pp.329-335
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    • 2004
  • An, FE-based, on-line model is presented for the rapid and precise prediction of roll thermal profile in hot strip rolling. The validity of the model is demonstrated through comparison with FE-based off-line model which was verified by measurements. Also demonstrated is its capability of reflecting the effect of diverse process variables.

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판 압연에서 판 형상 정밀 예측을 위한 유한요소 모델 개발 (The development of FE model for the precision prediction of strip profile in flat rolling)

  • 윤기호;김태효;신태진;이원호;황상무
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2004년도 제5회 압연심포지엄 신 시장 개척을 위한 압연기술
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    • pp.197-203
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    • 2004
  • A full finite element (FE)-based approach is presented for the precision analysis of the strip profile in flat rolling. Basic FE models for the analysis of the mechanical behavior of the strip and of the rolls are described in detail. Also described is an iterative strategy for a rigorous treatment of the mechanical contact occurring at the roll-strip interface and at the roll-roll interface. Then, presented is an integrated FE process model for the coupled analysis of the mechanical behavior of the strip, work roll, and backup roll in four-high mill. A series of process simulation are conducted and the results are compared with the measurements made in hot and cold rolling experiments.

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2 냉연 신형상제어 시스템 개발 및 적용 (Development and application of the new ASC system in No.2 cold rolling mill)

  • 박남수;심민석
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
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    • pp.1068-1071
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    • 1996
  • Good shape on flat rolled product is necessary to meet today's customer quality requirement. To meet the increasing demand in quality of strip shape from downstream customers, POSCO has replaced the Automatic Shape Control(ASC) system with the existing one that had used noncontact type measuring system at No.2 Cold Rolling Mill, Pohang works in October, 1995. The strip shape is influenced by the profile, roll crown, bending control, skew control system, as well as work roll cooling system. We have used ASC to adjust those factors in Cold Rolling Mill that could get a satisfactory result, almost less than .+-.5 1-unit deviation from the target shape. However, the downstream customer(i.e. Continuos Annealing Line) wants a good shape not only at the moment of exit of roll bite, but after rolling without tension. In this investigation, the difference will be discussed and how deal with this problem.

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형상 엣저 롤을 이용한 열간 조압연 공정의 슬래브 폭 퍼짐 예측 모델 (A Model for Slab Width Spread during Hot Rough Rolling Using a Profiled Edger Roll)

  • 이경훈;한진규;유광현;김형진;김병민
    • 소성∙가공
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    • 제25권2호
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    • pp.102-108
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    • 2016
  • The aim of the current study was to develop an advanced prediction model for the slab width spread during hot rough rolling. Rough rolling consists of both vertical rolling using a set of profiled edger rolls and horizontal rolling using a set of plain work rolls. FE-simulations were performed to investigate the influences of process variables such as initial slab width, initial thickness, sizing draft, edger roll draft and work roll draft on the final slab width variation. From a statistical analysis of the simulation results, an advanced model, which can predict the slab width spread during the edger rolling and horizontal rolling, was developed. The experimental hot rolling trials showed that the newly developed model provided fairly accurate predictions on the slab width spread during hot rough rolling process using a profiled edger rolls.

Optimizing Effective Channel Length to Minimize Short Channel Effects in Sub-50 nm Single/Double Gate SOI MOSFETs

  • Sharma, Sudhansh;Kumar, Pawan
    • JSTS:Journal of Semiconductor Technology and Science
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    • 제8권2호
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    • pp.170-177
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    • 2008
  • In the present work a methodology to minimize short channel effects (SCEs) by modulating the effective channel length is proposed to design 25 nm single and double gate-source/drain underlap MOSFETs. The analysis is based on the evaluation of the ratio of effective channel length to natural/ characteristic length. Our results show that for this ratio to be greater than 2, steeper source/drain doping gradients along with wider source/drain roll-off widths will be required for both devices. In order to enhance short channel immunity, the ratio of source/drain roll-off width to lateral straggle should be greater than 2 for a wide range of source/drain doping gradients.

Ti-6Al-4V 합금의 형상 링 압연공정 설계 및 제조기술 (Design and Manufacturing processes of Ti-6Al-4V profiled ring-products)

  • 김국주;김남용;이진모;염종택
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 추계학술대회 논문집
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    • pp.72-75
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    • 2009
  • Design and Manufacturing processes of Ti-6Al-4V profiled ring-products were investigated with three-dimensional FEM simulation and experimental analyses. FEM simulation for the ring-rolling process was used to calculate the state variables such as strain, strain rate and temperature. In the simulation results of strain and temperature distributions for a plane ring rolling process, the strain level at the surface area is higher than that at the mid-plane, but the temperature level at the surface area is lower than that at mid-plane due to heat transfer between the workpiece and the work roll. These distributions showed a great influence on the evolution of microstructure in different positions. In order to induce the uniform deformation of the profile ring and reduce the applied load, the final blank was prepared by two-step processes. The mechanical properties of Ti-6Al-4V alloy ring products made in this work were investigated with tensile and impact tests and analyzed with the evolution of microstructures during the ring rolling process.

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Lead Screw 전조 정밀도 향상을 위한 성형인자의 특성평가 (Characteristics Evaluation of Process Parameters for Improvement the Precision of Thread ]tolling in Lead Screw)

  • 김광호;김동환;고대철;김병민
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.312-315
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    • 2002
  • This paper summarizes the results of a numerical study conducted to analyze the effect of selected process parameters on material flow and thread profile in thread rolling of large diameter blanks. Based on the previous work where a plane strain mode was found to provide a reasonable approximation of the thread rolling process, the effect of varying thread form, friction factor, flow stress, and blank diameter on effective strain and thread height was analyzed using the finite element code DEFORM. This study show that effective strain for flank angle, that blank diameter had important effect on the as-rolled thread while flow stress, friction factor, and crest round of dies had significant impact on effective strain at the thread root and crest and load of thread rolling. While the rate of strain harding was found to have an effect on the crest profile, the results indicate that it is the primary factor responsible for seam formation in rolled threads.

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Development of The New Shape Control Algorithm with The Strip Thickness Decoupling in Hot Strip Mill

  • Dukbum Shin;Kim, Jongcheol;Sangchul Won
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2001년도 ICCAS
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    • pp.175.2-175
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    • 2001
  • The strip profile and shape control is one of the most important technologies in Hot Rolling Mill System. Because the unbalance of strip´s shape and wave appearance between stands has a bad effect on Hot Rolling Mill System by making the inferior thickness, strip´s damage and so forth in factories. Many competition Plate Mill introduced shape control system, for example, pair cross-mill, work roll bender, which includes shape measuring instruments and shape control mathematical models. Shape meter, which is equipped for flatness, only does feedback control at the top of coil. And, for crown, we depend on initial setup value and there is no feedback control. Therefore we predict the shape of strip using rolling pressure, bender force and tension of inter-stand in ...

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포켓 이온주입으로 비균질 채널도핑을 갖는 MOSFET소자의 드레인 전류 해석 (Analysis of the Drain Current in Nonuniformly Doped Channel(NUDC) MOSFET's due to Pocket Ion Implantation)

  • 구회우;박주석;이기영
    • 전자공학회논문지D
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    • 제36D권9호
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    • pp.21-30
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    • 1999
  • OSFET 소자의 펀치스루 현상 및 문턱전압의 roll-off 방지하는 효율적 방법으로 알려져 있는 halo 포켓 이온주입방법은 MOSFET 드레인 전류의 감소를 가져온다. Halo 구조 MOSFET의 드레인 전류 감소는 보통 문턱 전압의 증가로 설명되고 있으나, 실험적으로 드레인 전류의 감소는 문턱전압의 증가로 예상된 드레인 전류 감소 보다 크게 관찰되고 있다. 본 연구에서는 halo 도핑분포에 의해서 채널방향으로 생성되는 전계분포의 효과에 의한 드레인 전류의 감소를 분석하였다. 포켓 이온주입에 의한 halo MOSFET 소자의 유효 이동도 모델을 제시하였고, 유효 이동도의 감소가 드레인 전류의 추가적인 감소에 기여함을 보였다. 제시된 모델에 따른 소자의 특성이 실험결과와 일치함을 보였다.

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