• 한국정밀공학회지
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• 제29권4호
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• pp.395-408
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• 2012

An experimental investigation with 2.8kW Nd:YAG laser system was carried out to study the effects of different laser process parameters on the microstructure and hardness of STD11. The optical lens with the elliptical profile are designed to obtain a wide surface hardening area with uniform hardness. The Laser beam is allowed to scan on the surface of the work piece varying the power (1600, 1800 and 1900kW) and traverse speed (200, 400, 600, 800 and 1000mm/min) at three different F-numbers of lens. After laser surface treatment three zones, In the microstructure have been observed : melted zone(decarburization), heat affected zone(martensite), and the substrate.

• 소성∙가공
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• 제15권8호
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• pp.544-549
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• 2006

In this work, we have employed the strain gradient plasticity theory to investigate the effect of material size on the deformation behavior in metal forming process. Flow stress is expressed in terms of strain, strain gradient (spatial derivative of strain) and intrinsic material length. The least square method coupled with strain gradient plasticity was used to calculate the components of strain gradient at each element of material. For demonstrating the size effect, the proposed approach has been applied to plane compression process and micro rolling process. Results show when the characteristic length of the material comes to the intrinsic material length, the effect of strain gradient is noteworthy. For the microcompression, the additional work hardening at higher strain gradient regions results in uniform distribution of strain. In the case of micro-rolling, the strain gradient is remarkable at the exit section where the actual reduction of the rolling finishes and subsequently strong work hardening take places at the section. This results in a considerable increase in rolling force. Rolling force with the strain gradient plasticity considered in analysis increases by 20% compared to that with conventional plasticity theory.

• 대한토목학회논문집
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• 제14권6호
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• pp.1405-1415
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• 1994

탄소성(彈塑性) 변형경화(變形硬化) 거동(擧動)을 하는 흙은 토질(土質)의 상태(狀態)와 시험조건(試驗條件)에 따라 다양(多樣)한 응력경로(應力經路)를 갖는다. 체적비(體積比) ${\upsilon}$인 흙을 주응력공간(主應力空間)에서 표시(表示)하면 불규칙육각형(不規則六角形)피라밋에 캡을 씌운 형상(形狀)이다. 캡은 ${\upsilon}$값이 변(變)하면 그 크기가 달라지나 형상(形狀)은 항상 닮은 꼴이며 소성체적변형(塑性體積變形)의 증감(增減)에 따라 이동(移動)이 결정된다. 이와 같은 토질특성(土質特性)을 반영하여 현재(現在)까지 많은 학자(學者)들이 캡모델을 연구발표(硏究發表)하였으며 본(本) 연구(硏究)에서는 비선형(非線形) 탄성변형(彈性變形) 경화(硬化) 소성(塑性) 캡과 Mohr-Coulomb의 파괴곡면(破壞曲面)을 접합(接合)한 흙의 구성(構成) 모델(M-C 캡모델)의 함수식(函數式)을 유도(誘導)하였다. 변형경화(變形硬化) 소성(塑性) 캡모델을 사용(使用)한 해석(解析)의 결과(結果)에 의하면 정규압밀(正規壓密) 상태(狀態)에서는 전단(剪斷)을 통한 경화(硬化)와 소성(塑性)흐름(캡의 이동(移動))의 형상(形狀)을 보여주고 있으나 과압밀상태(過壓密狀態)의 전단(剪斷)에서는 파괴포락선(破壞包絡線)에 도달할 때까지 탄성거동(彈性擧動)을 보이고 캡은 이동(移動)하지 않았다.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2007년도 춘계학술대회 논문집
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• pp.322-325
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• 2007

Dent resistance is an important characteristic to avoid damage on automotive outer panels. From a practical point of view, dents can be caused in a number of ways. Considering doors as an example, denting can occur from stone impacts or from the careless opening of an adjacently parked vehicle door. Denting can occur where the door surface is smooth and may not have sufficient curvature to resist dent. These exterior body parts are designed to improve dent resistance using a combination of work hardening and bake hardening. In brief, dent is affected by the shape of the parts and the material properties such as yield strength, strain and thickness. In this work, forming of door outer panel is investigated by Taguchi method. Main parameters are yield strength, thickness, blank size, blank holding force and so on. For the given value of design parameters, forming analysis of the thirty six cases are carried out according to L18 orthogonal array. After comparing the performance by simple conversion of simulation results into dent resistance, the final suggestion of the forming parameters is verified for the best improvement of dent resistance.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2004년도 추계학술대회
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• pp.308-313
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• 2004

SP test has been confirmed the availability, however the application of SP test is hampered because the relation of stress-strain and load-displacement is not determined definitely. This study suggested an evaluation technique of plastic flow characteristic for X20CrMoV121 steel weldment through inverse analysis using SP test and finite element analysis(FEA). From the result, good agreement was found in load-displacement curves obtained from SP test and FEA. Also, The behavior of load-displacement curve from FEA show a rule that load is increase with increasing K(strength coefficient) and displacement is increase with increasing n(work hardening index). From the inverse analysis, true stress-strain curve could be obtained for each local structure of weldment. And the CGHAZ and WM, which showed lower load- displacement behavior, have smaller work hardening index, while FGHAZ have the largest index.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2007년도 춘계학술대회A
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• pp.1367-1372
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• 2007

Over the past decade, many computational researches have been performed to investigate quantitative relationships between load-displacement and material properties. But piling-up which causes errors to estimate mechanical material properties remains the most significant unresolved issue in nano-indentation test. This study has estimated quantitative aspects of the effects of material properties, especially work hardening exponent, on piling up/sinking in response of various materials. Using FE Analysis, piling up/sinking in response when material is indented by sharp indenter is investigated to evaluate the effects of material properties. From the FE analysis result, quantitative relationships between piling up/sinking in height and material properties is assessed using dimensional analysis which is used to define scaling variables and universal functions. And nano-indentaion test is performed to verify this relation on various materials. From the result of comparison with prediction from dimensional function and experiment, the work hardening exponent was found to have greater influence on the piling up/sinking in height during the nano-indentation than other material properties, such as elastic modulus and yield stress.

• 대한토목학회논문집
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• 제12권2호
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• pp.177-189
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• 1992

본 연구는 탄소성구성모델을 사용하여 입상토의 비배수거동해석을 위한 유한요소 프로그램을 개발한 것이다. 연구방법으로서는 지금까지 제안된 탄소성모델 가운데서 Lade의 단일항복면구성모델을 선정하고 하중이 작용할 때 체적변화가 없다는 사실에 입각, 체적변화를 억제하면서 간극수압을 구하는 Christian 기법에 의하여 이미 개발된 배수거동을 위한 유한요소 프로그램을 수정하여 비배수거동해석을 할 수 있는 유한요소 프로그램을 개발하였다. 개발된 프로그램의 검증을 위하여 백마강모래의 시험 자료와 Seed 등의 시험자료를 이용한 수치해석결과와 시험결과를 비교한 바 개발된 프로그램의 정도가 높다는 것을 확인하였다.

• 소성∙가공
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• 제16권4호
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• pp.254-259
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• 2007

Dent resistance is an important characteristic to avoid damage on automotive outer panels. From a practical point of view, dents can be caused in a number of ways. Considering doors as an example, denting can occur from stone impacts or from the careless opening of an adjacently parked vehicle door. Denting can occur where the door surface is smooth and may not have sufficient curvature to resist dent. These exterior body parts are designed to improve dent resistance using a combination of work hardening and bake hardening. In brief, dent is affected by the shape of the parts and the material properties such as yield strength, strain and thickness. In this work, forming of door outer panel is investigated by Taguchi method. Main parameters are yield strength, thickness, blank size, blank holding force and so on. For the given value of design parameters, forming analysis of the eighteen cases are carried out according to L18 orthogonal array. After comparing the performance by simple conversion of simulation results into dent resistance, the final suggestion of the forming parameters is verified for the optimal improvement of dent resistance.

• Journal of Welding and Joining
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• 제26권4호
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• pp.73-78
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• 2008

In this paper, research was the variation of microstructure and mechanical properties of clad(A4045/A3003) Al alloy sheet by gas tungsten arc welding. Tensile properties of the gas tungsten arc welding joint decreased because of the softened heat affected zone(HAZ). The hardness of HAZ was lower than that of base metal, because relieved the work hardening effect of the welding heat. Hardness distribution of the weld zone with the base metal appears similarly, but the hardness of HAZ decreased remarkably. The microstructure in the weld zone of A4045 clad layer was formed a coarse columner grains of Si-rich. In the case of large weld heat input, the Si of the A4045 were diffused and until A3003 weld zone they decreased the strength.

• 소성∙가공
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• 제9권1호
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• pp.72-79
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• 2000

Dynamic recrystallization (DRX), which may occur during hot deformation, is important for the microsturctural evolution of 304 stainless steel. Especially, the current interest in modelling hot rolling demands quantitative relationships among the thermomechanical process variables, such as strain, temperature, strain rate, and etc. Thus, this paper individually presents the relationships for flow stress and volume fraction of DRX as a function of processing variables using torsion tests. The hot torsion tests of 304 stainless steel were performed at the temperature range of 900~110$0^{\circ}C$ and the strain rate range of 5x10-2~5s-1 to study the high temperature softening behavior. For the exact prediction of flow stress, the equation was divided into two regions, the work hardening (WH) and dynamic recovery (DRV) region and the DRX region. Especially, The flow stress of DRX region could be expressed by using the volume fraction of DRX (XDRX). Since XDRX was consisted of the critical strain($\varepsilon$c) for initiation of dynamic recrystallization (DRX) and the strain for maximum softening rate ($\varepsilon$*), that were related with the evolution of microstructure. The calculated results predicted the flow stress and the microstructure of the alloy at any deformation conditions well.