• Title/Summary/Keyword: Wood-flour-filled polypropylene

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Tensile, Thermal and Morphological Properties of Ballmilled Clay/Wood Flour Filled Polypropylene Nanocomposites

  • Lee, Sun-Young;Kang, In-Aeh;Chun, Sang-Jin
    • Journal of the Korean Applied Science and Technology
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    • v.25 no.2
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    • pp.160-167
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    • 2008
  • Nanocomposites with polypropylene/clay/wood flour were prepared by melt blending and injection molding. Thermal, mechanical and morphological properties were characterized. The addition of ballmilled clay, compatibilizer and wood flour significantly improved the thermal stability of the hybrids. The tensile modulus and strength of most hybrids was highly increased with the increased loading of clay, maleated polypropylene (MAPP) and wood flour (WF), compared to the PP/WF hybrids. The tensile modulus and strength of most hybrids were highly increased with the increased loading of ballmilled clay, MAPP and wood flour, compared to the hybrids with PP/WF. The transmission electron microscopy (TEM) photomicrographs illustrated the intercalated and partially exfoliated structures of the hybrids with ballmilled clay, MAPP and wood flour.

Numerical Analysis on the Flow and Heat Transfer Characteristic of Wood-flour-filled Polypropylene Melt in an Extrusion Die (목분 충진 고분자 용융체의 압출다이 내 유동 및 열전달에 관한 수치해석)

  • Ko, Seung-Hwan;Park, Hyung-Gyu;Song, Myung-Ho;Kim, Charn-Jung
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.311-318
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    • 2001
  • A three-dimensional numerical analysis of the flow and heat transfer characteristic of wood-flour-filled polypropylene melt in an extrusion die was carried out Used for this analysis were Finite Concept Method based on FVM, unstructured grid and non-Newtonian fluid viscosity model. Temperature and flow fields are closely coupled through temperature dependent viscosity and viscous dissipation. With large Peclet, Nahme, Brinkman numbers, viscous heating caused high temperature belt near die housing, Changing taper plate thickness and examining some predefined parameters at die exit investigated the effect of taper plate on velocity and temperature uniformities. In the presence of taper plate, uniformity at die exit could be improved and there existed an optimum thickness to maximize it.

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Processability of Bio-composites Applied Polyolefin to Recycled Fiberboard Flour (Polyolefin계 고분자에 섬유판 가공 부산물을 적용한 환경 친화형 바이오복합재의 가공성)

  • Choi, Seung-Woo;Kim, Hee-Soo;Lee, Byoung-Ho;Kim, Hyun-Joong;Ahn, Sye-Hee
    • Journal of the Korean Wood Science and Technology
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    • v.33 no.6 s.134
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    • pp.55-62
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    • 2005
  • This study was conducted to evaluate the application of a bio-composite made by the addition recycled fiber board flour as filler. Recycled fiber board (high density fiber board, HDF) flour was added to polyolefin polymer low density polyethylene (LDPE) and polypropylene (PP) for the preparation of bio-composite materials. The mechanical properties and processability of the recycled HDF flour filled LDPE and recycled HDF flour filled PP bio-composites were then measured and compared to those of wood flour (WF) and rice-husk flour (RHF) filled LDPE and PP bio-composites, respectively. The tensile and impact strengths of the recycled HDF flour filled LDPE and PP bio-composites had similar mechanical properties to those of the WF and RHF filled LDPE and PP bio-composites. To measure the processability, torques of the bio-composites were also measured. The torques of the HDF flour filled LDPE and PP bio-composites were lower than those of the WF and RHF filled polyolefin (PP and LDPE) bio-composites with a filler loading of 30 wt.%. This result showed definite processability, which was not related with the distribution of the particle size of the material added. The recycled fiber board flour filled bio-composites showed applicability as substitutes for the bio-composites currently used in the bio-composites industry.

Numerical Analysis on the Flow and Heat Transfer Characteristic of Wood-flour-filled Polypropylene Melt in an Extrusion Die (목분 충진 고분자 용융체의 압출다이 내 유동 및 열전달에 관한 수치해석)

  • Ko, Seung-Hwan;Park, Hyung-Gyu;Song, Myung-Ho;Kim, Charn-Jung
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.27 no.2
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    • pp.147-154
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    • 2003
  • A three-dimensional numerical analysis of the flow and heat transfer characteristic of wood-flour-filled polypropylene melt in an extrusion die was carried out. Used for this analysis were Finite Concept Method based on FVM, unstructured grid and non-Newtonian fluid viscosity model. Temperature and flow fields are closely coupled through temperature dependent viscosity and viscous dissipation. With large Peclet, Nahme, Brinkman numbers, viscous heating caused high temperature belt near die housing. Changing taper plate thickness and examining some predefined parameters at die exit investigated the effect of taper plate on velocity and temperature uniformities. In the presence of taper plate, uniformity at die exit could be improved and there existed an optimum thickness to maximize it.

A Study on the Mechanical, Thermal, Morphological, and Water Absorption Properties of Wood Plastic Composites (WPCs) Filled with Talc and Environmentally-Friendly Flame Retardants (친환경 난연제와 탈크를 첨가한 목재·플라스틱 복합재의 기계적, 열적, 형태학적 및 수분흡수 특성에 관한 연구)

  • Lee, Danbee;Kim, Birm-June
    • Journal of the Korea Furniture Society
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    • v.27 no.2
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    • pp.137-144
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    • 2016
  • Wood plastic composite (WPC) is a green composite made of wood flour and thermoplastics to provide better performance by removing the defects of both wood and plastics. However, relatively low thermal stability and poor fire resistance of wood and plastics included in WPC have been still issues in using WPC as a building material for interior applications. This study investigated the effect of environmentally-friendly flame retardants (EFFRs) on the mechanical, thermal, morphological, and water absorption properties of wood flour (WF)/talc/polypropylene (PP) composites in comparison with neat PP. The whole EFFRs-filled WF/talc/PP composites showed higher values in flexural strength, flexural modulus, and impact strength compared to neat PP. In thermal properties, aluminum hydroxide (AH)-filled composite showed a $36^{\circ}C$ reduction in maximum thermal decomposition temperature ($T_{max}$) compared to neat PP, but magnesium hydroxide (MH) played an important role in improving thermal stability of filled composite by showing the highest $T_{max}$. From this research, it can be said that MH has potentials in reinforcing PP-based WPCs with improvement of thermal stability.

Water Absorption of Wood Flour-Polypropylene Composites: Effects of Wood Species, Filler Particle Size and Coupling Agent (목분-폴리프로필렌 복합재의 수분흡수율 : 목재수종, 충진제 입자크기 및 상용화제의 영향)

  • Kang, In-Aeh;Lee, Sun-Youn;Doh, Geum-Hyun;Chun, Sang-Jin;Yoon, Seung-Lak
    • Journal of the Korean Wood Science and Technology
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    • v.38 no.4
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    • pp.298-305
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    • 2010
  • The effects of wood species, chemical components, filler loading level, filler particle size, and coupling agent on the water absorption property of the wood flour filled polypropylene (PP) composites were investigated in this study. After 500, 1,000, 1,500, 2,000, 2,500 and 3,000 hr water immersion, Quercus (Quercus accutisima Carr.) and Maackia (Maackia amuresis Rupr. et Maxim) showed significantly lower water absorption properties compared to Larix (Larix kaempferi Lamb.). As wood flour loading increases from 10 to 50 wt%, most wood species showed increased water absorption after a given immersion period. Particle size of wood flour proved to have very significant effects on water absorption of the composites. The effect of coupling agent was positive in terms of lowering water absorption of the composites. As the treatment level of coupling agent increases, the water absorption of the composites decreases. The lowest water absorption was obtained at the lower wood flour loading (Maackia), smaller particle size and by the addition of coupling agent. Thickness swelling of the composites shows close dependency on water absorption.

Improvement of Interfacial Adhesion for Surface treated Rice Husk Flour-Filled Polypropylene Bio-Composites (표면처리에 의한 왕겨분말-폴리프로필렌 바이오복합재의 계면 접착력 향상)

  • Lee, Byoung-Ho;Kim, Hee-Soo;Choi, Seung-Woo;Kim, Hyun-Joong
    • Journal of the Korean Wood Science and Technology
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    • v.34 no.3
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    • pp.38-45
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    • 2006
  • The main objective of this study is the improvement of the interfacial adhesion of RHF-polypropylene (PP) bio-composites through NaOH and acetic acid treated RHF. After manufacturing of untreated and NaOH and acetic acid treated RHF filled PP bio-composites, the effect on interfacial adhesion of bio-composites was investigated. Tensile strength of the bio-composites made from treated RHF with NaOH and acetic acid was higher than that of the untreated bio-composites. The RHF surface before and after NaOH and acetic acid treatment was clearly confirmed by scanning electron microscopy (SEM) micrograph. It was found that both treatments result in a removal of impurity materials of RHF surface by SEM micrographs. The chemical structures of untreated and NaOH and acetic acid treated RHF were confirmed by fourier transform infrared (FTIR). The crystallization structure and crystallinity of non-treated, NaOH and acetic acid treated RHF were investigated by wide-angle X-ray scattering (WAXS).