• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2004.08a
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• pp.27-36
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• 2004

Contemporary objectives for steel rod rolling processing are increasingly complex and often contrasting i.e. obtaining a desired product with optimum combination of properties such as strength, toughness and formability at lower cost. Low-alloy steel rods have been produced with several heat treatments for drawing and forging processes at room temperature. In order to reduce these heat treatments much of the researches concerning of high temperature mechanical behavior of steel rods have been conducted at wire rod mill of POSCO. In this present work, optimizations of rolling temperature and cooling rate for JS-SCM435 are performed to eliminate softening heat treatment(Low Temperature Annealing) for drawing process. The results from the optimization changed the microstructure of rods after rod rolling from Bainite with high tensile strength of 1000Mpa to Pearlite and Ferrite with appropriate strength of 750Mpa that is equivalent tensile strength after softening heat treatment.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2009.10a
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• pp.137-138
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• 2009

There is a growing interest to replace the commercial steels with non-heat treated steels, which does not involve the spheroidization and quenching-tempering treatment in the steel-wire industry production. However, non-heat treated steels should satisfy high strength and good formability without performing heat treatment. Therefore, it is important to investigate optimum materials showing a good combination of strength and formability after the cold drawing process. In this presentation, non-heat treated steel wire rod produced by POSCO will be introduced and discussed on detail technical concepts.

• Proceedings of the Korean Geotechical Society Conference
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• 2008.10a
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• pp.910-920
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• 2008

In Korea, more than 70% of the territory consists of mountains. Therefore, the construction of roads and railways has generally involved with a steep rock slope in which the event of rockfalls are often occurred due to the weathered rock conditions and rainfalls etc. This is dangerous when the rock falls into the road and railway on which vehicles and trains are running. In order to prevent such rockfalls, the rockfall protection fence consisting of post, wire rope, and PVC coating steel net has most used at the bottom of rock slopes. In a general practice, an absorbing rockfall energy, 50kJ is specified by the Ministry of Construction and Transportation. However, questions still remain about whether the rockfall protection fence works effectively or not. In this study, a typical wire rope used in the standard rockfall protection fence was replaced by the high carbon steel wire rod and to validate its capacity of rockfall energy absorbing the field rockfall tests were conducted. The testing results show that a new rockfall protection fence using the high carbon steel wire rods can absorb the rockfall energy more than 50kJ and 20% of construction cost was saved in comparison with the previous rockfall protection fence.

• Journal of Institute of Control, Robotics and Systems
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• v.6 no.12
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• pp.1106-1112
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• 2000

In this paper, we present a vision system which measures the cross-section of a hot wire-rod in the steel plant. We developed a mobile vision system capable of accurate measurement, which is strong to vibration and jolt when moving. Our system uses green laser light sources and CCD cameras as a sensor, where laser sheet beams form a cross-section contour on the surface of the hot wire-rod and the reflected light from the wire-rode is imaged on the CCD cameras. We use four lasers and four cameras to obtain the image with the complete cross-section contour without an occlusion region. We also perform camera calibrations to obtain each cameras physical parameters by using a single calibration pattern sheet. In our measuring algorithm, distorted four-camera images are corrected by using the camera calibration information and added to generate an image with the complete cross-section contour of the wire-rod. Then, from this image, the cross-section contour of the wire-rod is extracted by preprocessing and segmentation, and its height, width and area are measured.

• Journal of the Korean Society for Heat Treatment
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• v.36 no.2
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• pp.69-76
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• 2023

In this study, we present a system for identifying equivalent grades of standardized wire rod steel based on alloy composition using machine learning techniques. The system comprises two models, one based on a supervised multi-class classification algorithm and the other based on unsupervised autoencoder algorithm. Our evaluation showed that the supervised model exhibited superior performance in terms of prediction stability and reliability of prediction results. This system provides a useful tool for non-experts seeking similar grades of steel based on alloy composition.

• Journal of the Korean Institute of Rural Architecture
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• v.18 no.3
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• pp.35-42
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• 2016

For the reason of economy, farmers and structural engineers prefer the vinyl house frame members that have the lightest cross sections. Therefore, in order to reach this aim, rod bracing system is the best method for multiple vinyl house frames. In this study, wire rods (tension members) are used to be bracing members in multiple vinyl house frames. The effects of additional wire rods in the frames are investigated by the variations of the bending moments, axial forces, displacements and combined stresses in the main frames that are reinforced by different shapes of rod bracing system. Vinyl house frames are usually made by steel pipe members and collapsed by the excessive wind and snow loads. Two kinds of bracing models are used for wind and snow loads separately in this study. The effective bracing models for each load are finally figured out.

• Journal of the Korean Society for Nondestructive Testing
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• v.33 no.1
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• pp.7-13
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• 2013

The surface microcrack over a few tens of micrometers is one of severe problems of a steel wire rod to lead to the failure of the final products, so the method to evaluate crack depth has been required to develop. This work investigates the feasibility of electromagnetic acoustic resonance (EMAR) for this problem. EMAR is the method for measurement of resonant features using electromagnetic acoustic transducer (EMAT). Generally, EMAR is sensitive to small variation of the structures and easy to apply it to the industrial field because of the feature of noncontact measurement. Through several EMAR experiments, the change of the resonant frequencies and attenuation in reverberation has been observed. The results confirms that the surface cracks of around 100 micrometer depth can be detected successfully with the present method.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2004.08a
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• pp.307-316
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• 2004

This study examined the cause of the wrinkle defect which is frequently encountered in wire rod rolling of low carbon steel$(C0.08\~0.13wt.\%)$. Even a small defect on the surface of rolled bars can easily develop into fatal cracks during cold heading process of low carbon steel, and it is therefore necessary to minimize inherent defects on the surface of hot rolled bars. Hot rolling process of low carbon steel was analyzed to identify the cause of the wrinkle defect in conjunction with FE analysis. The integrated analysis revealed that the wrinkle defect initiated in the first stage of rolling, and it was at the billet edge where severe deformation and drastic temperature drop were present. To elucidate the micro-mechanical mechanism of the wrinkle defect, hot compression tests were carried out at various temperatures and strain rates using Gleeble-3800. The surface profile of the each other compressed specimens was compared, and rough surface lines were observed at relatively low temperatures. Those surface defects can develop into wrinkles during multi-pass rolling. To control the wrinkle defect in rolling, it is necessary to design an adequate caliber which can minimize the loss of ductility, and thereby prevent flow localization. To use the result of this study fur other steels, the quantitative measure of the wrinkle defect and flow localization parameter should be proposed.

• Journal of the Korean GEO-environmental Society
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• v.10 no.6
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• pp.49-60
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• 2009

In order to develop a new rockfall protection fence using high carbon steel wire rod (HSWR) material instead of the conventional wire rope material, the author has conducted the laboratory strength tests of both materials and their connections, and carried out evaluation of absorbing rockfall energy through the vertical field rockfall tests. The vertical filed rockfall tests showed that the new rockfall protection fence with 12 rows of the HSWR could absorb more rockfall energy than 50 kJ which stands for the typical design criteria. In addition, when the quantity of HSWR was increased up to the 16 rows, the capacity of absorbing energy was greatly improved. The new rockfall protection fence was successfully applied to the highway rock-cut slope. As a result of the filed application, its constructability was similar to the conventional fence, but its total image was improved as simple and clean. The total construction cost was saved up to 20% in comparison with the conventional one.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2003.06a
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• pp.1410-1413
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• 2003

Drawing is a basic plastic deformation method and productive manufacturing process make wire. rod and variety section geometry bar. Study for the rod drawing process of rod was researched long littles. but non-axisymmetric drawing process is weak. So metal flow is very irregular in non-axisymmetric drawing process and difficult to define about material deformation generally. In this paper, to solve material deformation, use finite element method and then define suitable shape for rod to hexagonal drawing dies. And research corner filling rate and surface roughness for the high strength steel hexagonal bar produced defined dies.