• Title/Summary/Keyword: Wire Cutting

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Assessment of Penetration Performance and Optimum Design of Shaped Charge Device for Underwater Steel Cutting (수중 강재절단을 위한 성형폭약 장치 최적설계 및 관입성능 평가)

  • Ko, Young-Hun;Kim, Seung-Jun;Kim, Jung-Gyu;Yang, Hyung-Sik;Kim, Hee-Do;Park, Hoon;Noh, You-Song;Suk, Chul-Gi
    • Explosives and Blasting
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    • v.36 no.1
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    • pp.1-11
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    • 2018
  • In this study, several underwater steel cutting tests and AUTODYN numerical analyses were conducted to evaluate the penetration performance of a shaped charge device. Parameter analyses for the contribution rate were conducted by using the robust design method. The parameters adopted in this study were chamber type, stand-off, and wire setting, each of which had three levels in the analysis. Analysis results showed that the contribution rate was most affected by the stand-off, followed by the chamber type and wire setting. Experiments of underwater steel cutting were conducted at water depth of 25m. As expected, the experiments and numerical simulation showed similar results for underwater steel cutting performance, and thus the feasibility of the shaped charge device for underwater steel cutting at deep water depth was verified.

Study on Cutting Processing Characteristic of Ti alloy (Ti 합금의 절삭 가공특성에 관한 연구)

  • 반재삼;이경원;김규하;조규종
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.1017-1020
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    • 2002
  • The pure Ti is taken annealing process for one hour at 90$0^{\circ}C$. The pure Ti is sufficient for ASTM B348 Grade2. The rolling mill roll the Ti-8Ta-3Nb(wt%) which became vacuum melting in arc furnace until the length is about 45mm and the thickness is about 6.05mm. Then it is made 6mm$\times$6mm$\times$44mm by wire cutting with EDM and it is made ∮ 6mm by rough cutting with the general purpose lathe. The machining accuracy of implant parts in the dental and medical science are decided by dimension, shpe, straightness, surface roughness. It is difficult to cut for the Ti alloy. It is caused problems of straight degree and surface roughness to the Ti alloy have many cases which length is smaller than diameter in cutting. Total 24 specimens different kind of 4 alloies are used in experiment to gain a cutting property. According to the cutting velocity, cutting depth, cutting temperature, feed and clearance angle experiments are performed. Conclusively it is expected that cutting depth of 0.5mm, feed velocity of 0.07mm/rev and cutting velocity of 80m/min could make a suitable result.

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The Development of Burrless Shearing System for Straightened Wire (직선화된 와이어의 버 없는 전단기 개발에 관한 연구)

  • Cho, Joon-Won;Kim, Woong-Kyum;Kim, Heon-Young;Kim, Byeong-Hee
    • Journal of Industrial Technology
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    • v.25 no.B
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    • pp.121-126
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    • 2005
  • Micro wires manufactured by the straightening process are used in the BT(Bio-Technology), IT(Information-Technology), NT(Nano-Technology). We have developed a novel wire straightener which uses the direct heating method(DHM) for straightening the micro wire and shearing device for burr-less cutting. In this study, we confirm the tendency of micro wire after the shearing process. It is impossible to remove the burr in the shearing process. However, the embodiment of minimum burr size after the shearing process is the best in-process method. In order to minimize the burr size, we have accomplished the various experiment condition such as the U-groove, the effect of the counter punch, the shear angle, clearance.

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A Study on the NURBS Interpolator for the Precision Control of Wire-EDM (와이어컷 방전가공기의 정밀제어를 위한 NURBS 보간기에 관한 연구)

  • 박진호;남성호;정태성;양민양
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.8
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    • pp.143-151
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    • 2004
  • This paper deals with the precision NURBS interpolator for wire-EDM. Previous research about OAC (Open Architecture Controller) is mostly aimed at NC cutting machines such as milling or lathes, and hence these results are inadequate to apply to wire-EDM. In contradiction to NC machines, wire-EDM operates relatively slow feed rates and based on a feedback control loop to the machining process. The 2-stage interpolation method which reflects wire-EDM specific characteristics was proposed. The constant interpolation error could be acquired through 1 st stage interpolation. Feed rate regulation was performed through 2nd stage interpolation. The suggested algorithm was implemented to test-bed PC-NC system. Computer simulations and the experimental machining were conducted.

An Improvement of Lead Wire Winding Claims: A Case Study -Packing Reel and Deployment of Winding Process- (리드선 권선클레임 개선사례연구 -포장용기개량 및 권선공정전개를 중심으로-)

  • 강인선
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.25 no.1
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    • pp.49-55
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    • 2002
  • For making a lead terminal(condenser, resistor etc.), it is the matter that lead wire have to be supplied smooth without twisting and curving when it is supplied to the further processing (cutting, forming, attach process) after it being forwarded. The purpose of this study is to solve the winding claims of lead wire through the structural expansion of winding equipment to which the improvement of packing equipment to forward safely and supply the lead wire and QFD method are applied. The results of this study is available to solve the technical problem caused by the installation of the existing flyer system for the prevention of twisting and can expect the quality assurance as it prevents the claim(surface fault) caused by the bumping among lead wire which are involved in the packing equipment in its moving stage.

Reliability Evaluation of STD-11 Cutting Surface on the Machined Condition using the Back-Propagation Neural Network (역전파 신경회로망을 이용한 가공조건에 따른 STD-11 절단면의 신뢰성 평가)

  • Kim Sun-Jin;Sung Back-Sub;Cho Gyu-Jae;Kim Ha-Sik;Ban Jae-Sam
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.5
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    • pp.7-15
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    • 2004
  • The purpose of this study was to present the method to choose the optimum machining condition for the wire EDM. This was completed by examining the ever-changing quality of the material and by improving the function of the wire electric discharge machine. Precision metal mold products and the unmanned wire electric discharge machining system were used and then applied in industrial fields. This experiment uses the wire electric discharge machine with brass wire electrode of 0.25mm. To measure the precision of the machining surface, average values are obtained from 3 samples of measures of center-line average roughness by using a third dimension gauge and a stylus surface roughness gauge.

A Study on the Precision Hole Machiningof Pre Hardened Mould Steel (프리하든 금형강의 정밀 홀 가공에 관한 연구)

  • Lee, Seung-Chul;Cho, Gyu-Jae;Park, Jong-Nam
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.11 no.2
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    • pp.98-104
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    • 2012
  • In this paper, precision processing is carried out for the pre hardened steel(HRC 54), which is one of injection mould materials. Processing characteristics are estimated according to the number of tool cutting blade and roundness is observed by the 3-Dimensional measuring machine. The surface roughness affected by the wire electric discharge machining are measured. Cutting component force of STAVOX is the highest in condition of 2F processing because load per a blade of cutting tool is high. Especially, the difference in Fz is over 20N by cutting load. The slower spindle rotation speed and tool feed rate are, the better cutting component force is. The roundness of hole processed in condition of 4F is good because feed rate is able to be fast. When rotation speed is increased, the surface roughness is decreased. The surface roughness acquired in condition of 2F processing is higher about 50% than 4F processing.

Issues in Ancient Metal Wire Inlay: A Case Study of Relics from Baekje (고대 금속 선상감 기법의 쟁점과 그 해석 - 백제 선상감 자료를 중심으로 -)

  • Choi, Gieun
    • Conservation Science in Museum
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    • v.20
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    • pp.13-30
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    • 2018
  • Ancient metal objects with inlaid designs were mainly decorated using the wire inlay technique in which "V"- or "U"-shaped grooves were cut in a metal object and then filled with gold or silver. Previous studies on ancient metal objects featuring wire inlay generally attempted to ascertain the inlay techniques applied by examining photomicroscopes acquired during conservation treatment. However, they had limitations when examining wire inlay technique to the minute details. Wire inlay technique can be better investigated by enlarging X-ray films of relics using stereoscopic microscopy under transmitted light. The core processes of the wire inlay technique involve cutting grooves using a chisel and creating the inlay wires, but researchers hold varying opinions about the two processes. This study analyzed the entirety of the materials able to shed light on the main processes applied in Baekje wire inlay by examining X-ray films of relics through stereoscopic microscopy. This exhaustive research revealed that two types of techniques were used for wire inlay during the Baekje period. One is a plastic process of engraving dotted lines using a chisel and is found mostly in objects from the Cheonan and Gongju areas. The other is a cutting process that incises fine lines and was used mostly in relics from the Osan, Seosan, and Wanju areas. It is likely that the Baekje wire inlay techniques feature regional differences because the respective techniques were used or introduced by different groups of people.

Test research of Structural Safety for Steel Wire-Integrated Deck Plate System (철선일체형 데크 플레이트 구조성능평가를 위한 실험적 연구)

  • Lee, Yong-Jae
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.14 no.6
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    • pp.220-228
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    • 2010
  • A steel wire-integrated deck plate that welds integrated triangle truss steel wires on a galvanized steel sheet is developed to reduce construction costs of a slab or formwork such as shores and supports, and it is already widely applied in many construction fields. This study selected upper and lower steel wires, lattice steel wires, span, and cutting methods of ends as variables, and conducted an experimental test by manufacturing a total of 32 full scale test bodies. According to the result, changes in final destruction types of the test bodies and cutting methods of ends didn't affect structural performance of test bodies, and for a 3.2m-span test body, there was no big problems in using ${\Phi}4.5$ of lattice steel wires.

A study on the development of the computer aided part programming system 'AUTO-CUT' for wire-cut EDM (와이어 컷 방전 가공을 위한 자동프로그래밍 시스템 AUTO-CUT의 개발에 관한 연구)

  • 이재원;강신한;강호진
    • 제어로봇시스템학회:학술대회논문집
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    • 1987.10b
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    • pp.255-259
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    • 1987
  • This paper introduces the system AUTO-CUT for the automatic generation of NC tapes for wire-cut EDM (Electrodischarge Machining) parts. The information input to the system is the description of the part geometries, the tool motions and the cutting conditions etc. The system generates CLDATA. Also dynamic graphic display of the tool motions can be-performed on the screen.

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