• Journal of IKEEE
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• v.26 no.3
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• pp.445-455
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• 2022

This paper presents the optimal design of flyback transformer with the flat copper winding method of injection type suitable for the small-size and winding method of automatic type used in 90W DC to DC converter for LED-TV. This paper also proposes the flyback transformer with the flat copper winding method of injection type capable of the winding method of automatic type and the reduction of transformer size and enhanced uniformity in electrical characteristics compared to the conventional mass-production flyback transformer with the winding method of manual type. In particular, the flat copper winding transformer of injection type proposed in this paper is constructed in a vertical winding method of its transformer to realize the winding method of automatic type. The primary and secondary windings of flyback transformer with the flat copper winding method of injection type used the conventional winding, triple insulated winding and the flat copper winding method of injection type, respectively. The optimal design of flyback transformer with the flat copper winding transformer of injection type proposed in this paper suitable for small-size and winding method of automatic type was carried out based on the simulation results using Maxwell 2D and 3D tool.

• Proceedings of the KIPE Conference
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• 2003.07a
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• pp.313-316
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• 2003

Investigated about topology of each component of transformer and material choice method and property in this paper. Component of transformer is bobin, winding, insulating paper, Varnish etc. And, experiment and investigated special quality by primary winding of transformer and composition of secondary winding. Investigated loss of transformer and EMI decrease method. Investigated method to select winding size that consider frequency.

• Proceedings of the KIEE Conference
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• 2003.07c
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• pp.1601-1603
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• 2003

Investigated about topology of each component of transformer and material choice method and property in this paper. Component of transformer is bobin winding, insulating paper, Varnish etc. And experiment and investigated special quality by primary winding of transformer and composition of secondary winding. Investigated loss of transformer and EMI decrease method. Investigated method to select winding size that consider frequency.

• The Transactions of the Korean Institute of Electrical Engineers P
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• v.54 no.1
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• pp.15-19
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• 2005

This paper analyzed the power loss characteristics according to winding thickness and winding method of high frequency transformer. Power loss was analyzed by PExprt using FEM tool. The ferrite core model for analysis be used the EE10 type of TDK cop.. Transformer model objected flyback transformer type applied to flyback converter/inverter. Therefore, analysis results of loss were obtained from inner parameters of DC, AC resistance, leakage inductance, copper loss, core loss, and temperature etc.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.25 no.5
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• pp.15-21
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• 2011

This paper presents an analyzing method of the capacitance of the power transformer for initial voltage distribution and insulation design. When a high incoming surge voltage is accidently occurred in windings of transformer, it does not distribute equally in the windings. This phenomenon makes electric field concentration and the insulating material could be break. Initial voltage distribute mostly depends on capacitances between winding to winding or winding to core in the transformer. If the C network can be structuralized into the equivalent circuit model and be calculated each capacitance element value by circuit analysis and FEM(Finite Element Method) simulation program, the transformer designer could know the place where the structure is to be modified or the insulation to be reinforced. This method quickly provides the data of the voltage distribution in each winding to the designer.

• Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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• v.23 no.1
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• pp.85-91
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• 2009

This paper proposes a simulation method of the internal winding fault to calculate the short-circuit current, electromagnetic force and vibration mode in a distribution power transformer by using FEM program(FLUX2D) and analytic algorithm. A usage of the Transfer matrix method is also presented for the vibration mode analysis of the cable-type winding of power transformer. The equations of the winding are approximated by the series expansions of the distributed mass mode and Timoshenko's beam theory. The simulation examples are provided for the cable type winding of the transformer(22.9[kV]/220[V], 1,000[kVA]) to verify the method. The proposed Transfer Matrix Method is also verified by the ANSYS program for the vibration mode of the transformer winding. The method presented may serve as one of the useful tools in the electromagnetic force and vibration analysis of the transformer winding under the short circuit condition.

• The Transactions of The Korean Institute of Electrical Engineers
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• v.56 no.2
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• pp.295-300
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• 2007

High temperature superconducting (HTS) windings for an HTS transformer which have been developed have two kinds of type, one is the layer winding and the other is disk winding. The layer winding has adopted for an HTS power transformer so far because of the small AC losses of the HTS windings. The disk windings have surface of the HTS wire. We propose a new winding method for a high voltage HTS transformer which has advantages of both type of HTS windings, and we call it continuous disk winding. This new HTS winding consists of pile of HTS disk windings. The continuous disk winding was fabricated with multi-stacked HTS wires for dover HTS transformer. We can check the potential possibility from the characteristic test of the fabricated winding. The new type HTS windings can be applied to HTS power transformers, especially to the high voltage ones.

• Journal of IKEEE
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• v.24 no.3
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• pp.828-837
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• 2020

This paper presents the optimal design of planar flyback transformer suitable for small-size and low-profile of AC to DC adapter for 10W tablet. This paper also proposes the injection winding transformer of Hybrid and Drum types capable of the winding method of automatic type and the reduction of transformer size and leakage inductance(L_k) compared to the conventional mass-production flyback transformer with the winding method of manual type. In particular, the injection winding transformer of Drum type proposed in this paper is constructed in a horizontal laying of its transformer to solve the connection problem of copper plate injection winding on the secondary side of the one of Hybrid type. The primary and secondary windings of the injection winding transformer of Hybrid and Drum types used the conventional winding and the copper plate injection winding, respectively. For the injection winding transformer of Hybrid and Drum types proposed in this paper, the optimal design of planar flyback transformer suitable for small-size and low-profile was carried out using Maxwell 2D and 3D tool.

• Journal of Electrical Engineering and Technology
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• v.10 no.3
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• pp.983-989
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• 2015

Power transformer is one of the major and key apparatus in electric power system. Monitoring and diagnosis of transformer fault is necessary for improving the life period of transformer. The failures caused by short circuits are one of the causes of transformer outages. The short circuit currents induce excessive forces in the transformer windings which result in winding deformation affecting the mechanical and electrical characteristics of the winding. In the present work, a transformer producing only the radial flux under short circuit is considered. The corresponding axial displacement profile of the windings is computed using Finite Element Method based transient structural analysis and thus obtained displacements are compared with the experimental result. The change in inter disc capacitance and mutual inductance of the deformed windings due to different short circuit currents are computed using Finite Element Method based field analyses and the corresponding Sweep Frequency Responses are computed using the modified electrical equivalent circuit. From the change in the first resonant frequency, the winding movement can be quantified which will be useful for estimating the mechanical withstand capability of the winding for different short circuit currents in the design stage itself.

• Journal of Korean Society of Industrial and Systems Engineering
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• v.31 no.3
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• pp.117-124
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• 2008

Ultra-high voltage transformer industry has characteristic of small quantity batch production system by other order processing unlike general mass production systems. In this industry, observance of time deadline is very important in market competitive power security and company continued existence. The transformer winding is a process that rolls a coil is coated with an electric insulation material in order to generate the required voltage using the voltage fluctuation. The winding process is very important production process in the extra-high voltage transformer manufacturing industry because winding process is core process that occupy weight about half of whole process and is process that decide current ratio of transformer. This paper proposes a statistical calculation and control method of planned leadtime on the basis of real data and informations for the A company in transformer winding process. Moreover, we develop unit process scheduling system.