• 제어로봇시스템학회논문지
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• 제9권12호
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• pp.994-1000
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• 2003

A new relative motion control methodology for a following system to an independent leading system is proposed for controlling relative position, velocity, and tension etc. It is based on maintaining minimum relative error between two independent systems. The control command of the following system to a leading system is generated by adding the current command and the output of the relative error compensation. The proposed control method is implemented on the experimental equipment which is a wire winding-unwinding system to control the tension of the line. The results show the unwinding system(follower) following the independent motion of the winding system(leader) to control the constant tension of the line in order to keep the roller dancer in reference position. The relative motion control method proposed in this paper can be applied to high precision equipment for unwinding and winding fine wire, fine fiber, and tape etc.

• 대한기계학회논문집A
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• 제34권3호
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• pp.347-352
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• 2010

원격조정이 불가능한 수중운동체를 제어하기 위해서는 선 유도 제어기술이 효과적으로 사용된다. 스풀에 수십 킬로미터의 길이로 감겨있는 광섬유가 풀릴 때, 수중운동체의 거동과 광섬유의 풀림 속도의 차이에 기인한 큰 장력과 장력 변동이 발생할 수 있다. 이로 인해, 광섬유의 복잡한 거동으로 인한 엉킴 또는 절손의 문제가 발생한다. 그러므로 본 논문에서는 빠른 속도로 풀리는 광섬유의 풀림 동역학 해석을 수행하여 광섬유가 풀리는 동안의 비선형 거동 및 장력, 장력변동을 파악함으로써 설계된 스풀의 풀림 성능을 예측하는 방법을 연구하였다.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2006년도 춘계학술대회 논문집
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• pp.321-322
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• 2006

In many manufacturing processes such as web formation, manufacturing of paper and nonwoven, fabric weaving, etc., planar sheets are transported and at the same time appropriate tension is imposed. The input material rolled up on beams is fed by unwinding the beam and the processed is then taken up on beams by winding it. While processed, the planar sheets are thrown under the processing load of impulse form, which causes irregular thickness of the processed sheet. To improve the quality of the product, a dynamic model is needed and the dynamic characteristics is to be analyzed by simulation. This study shows that density variation dynamics of the in-process-sheet in the machine direction can be described at each moment of disturbing impacts in forms of difference equations, while the impacts and tension, the time-dependency of the material properties were taken into account. Simulation showed the most serious variation of the density occurred in the process starting phase. The starting velocity curve with step form showed the least variation of the density. As the time order of the function of the starting velocity cure becomes higher, the density variation gets greater.

• 한국전산유체공학회:학술대회논문집
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• 한국전산유체공학회 2010년 춘계학술대회논문집
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• pp.67-70
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• 2010

Spandex yarn requires a twisting process during winding and unwinding processes at the textile industry. The air-twist nozzle is widely used as part of the winding and unwinding. This paper describes computational approach to design the geometry of the air-twist nozzle. The nozzle has circular yarn-channel and the air-inlet which is perpendicularly connected to the yarn-channel with yarn-loading slit. The air-inlet of the nozzle is designed while measurements of the yarn-channel are fixed. The airflow inside the air-twist nozzle is simulated by using Computational Fluid Dynamic model. The Ansys CFX was used to perform steady simulations of the airflow for the air-twisting process. The vortical structure and the airflow pattern such as velocity streamline, vorticity, velocity of the air-twist nozzle are discussed. Computational results are compared with experimental results in this paper.

• 펄프종이기술
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• 제30권1호
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• pp.95-103
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• 1998

Many new technologies and developments designed to increase paper machine speeds and improve paper printability have emerged in recent years. These improvements have changed the structure of paper and given winder manufacturers new challenges, especially as the requirements of printing presses have also changed. Ever-increasing roll widths and diameters are needed. Along with faster press speeds and shorter acceleration times, the unwinding of roils in the press room has become a true test of paper strength and roll structure, In the following we will review the special winding features of coated papers and discuss a selection of the winder type to meet a mill's specific needs.

• Journal of Electrical Engineering and Technology
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• 제6권1호
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• pp.59-66
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• 2011

This work treat the modeling and simulation of non-linear dynamic behavior of a web winding process during traction. We designate by a winding process any system applying the cycles of unwinding, transport, treatment, and winding to various flat products. This system knows several constraints, such as the thermal effects caused by the frictions, and the mechanical effects provoked by metal elongation, that generates dysfunctions due to the influence of the process conditions. Several controllers are considered, including Proportional-integral (PI) and Backstepping control. This paper presents the study of Backstepping controls strategy of the winding system. Our winding system is simulated in MATLAB SIMULINK environment, the results obtained illustrate the efficiency of the proposed control with no overshoot, and the rising time is improved with good disturbances rejections comparing with the classical control law.

• 한국생산제조학회지
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• 제9권5호
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• pp.65-72
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• 2000

This paper presents the study of the tension control in a web transfer system. In this study the sliding mode controller is applied to a time-varying nonlinear mathematical model. The model was derived to consider the effects of changing the roll radius in tension variation during winding and unwinding. The uncertainty in modeling may be due to unmodelled dynamics, on variations in system model. Designed sliding mode controller made the system error always staying in the suggested surface from the beginning. Through this, system is maintained to be robust against a disturbance and uncertainty. To verify the designed controller has a good performance, various inputs such as desired velocity, step input, and trapezoidal input are applied. When the sliding mode controller was used, the system(the tension control) performance was improved comparing to the PID controller. The robustness of the controller with respect to an estimation error was verified through simulations.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1994년도 추계학술대회 논문집
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• pp.584-589
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• 1994

A time-varying nonlinear mathematical model was derived to consider the effect of change in roll radius on tension varation during winding and unwinding. A variable-gain PID controller was designed for tension control at start and stop in a multi-span continuous process system. The controller gains are updated at every control loop as roll radii continuously change. Computer simulation was carried out by using the mathematical model and the controller developed for a typical operating condition including acceleration and deceleration. When the variable-gain PID controller was used, the tension control performance was improved compared with that of existing control method during start-up and stop.

• 한국정밀공학회지
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• 제27권3호
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• pp.95-103
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• 2010

Roll to Roll (R2R) is one of the most promising production technologies in the printed electronics such as OLEDs, e-paper, backplanes, RFID because this technology can save production cost and increase production speed. Printed electronics includes various processes such as printing, drying, winding, unwinding, and so on. In printed electronics R2R system, air-flotation oven is employed for drying process. Therefore, it is essential to introduce efficient and fast drying process when printing is finished. This paper considers the analysis of drying process in R2R that involves hot air flow. Air-flotation oven consists of non-contact supports and drying of coated web materials such as plastic films and paper. In this paper, experimental results and numerical analysis of pressure-pad air bar are investigated. The aerodynamic characteristics of pressure-pad air bar are numerically calculated using computational fluid dynamics (CFD) approach. Then the measured values of the aerodynamic forces for air bars are compared with those of CFD analysis.

• 한국산학기술학회논문지
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• 제13권6호
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• pp.2458-2464
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• 2012

최근 디스플레이용 부품소재는 국가 산업 경쟁력을 강화시킬 수 있는 고부가가치 산업분야로 발전하고 있다. 하지만 디스플레이용 부품소재 생산을 위한 시스템은 대부분 수입에 의존하며 개발이 미비한 상태이다. 그러므로 디스플레이용 부품소재인 스페이서 테이프 생산을 위한 엠보싱 처리 시스템의 국산화 및 생산성 증대를 위한 시스템 향상이 시급한 실정이다. 따라서 본 논문에서는 엠보싱처리 시스템의 국산화 및 생산성 증대를 위한 스페이서 테이프 생산을 위한 회전형 엠보싱 처리 시스템을 제안한다. 시스템은 권출부, 성형부, 권치부, 세정부, 검사부로 구성된다. 이 중, 성형부의 금형을 회전형 방식으로 설계하였고, 각 구성품들을 설계하고 시제작품을 제작하여 성능 실험을 하였다. 성능 실험은 삼차원 측정기를 통해 엠보싱 형상, 직경, 엠보싱 간격 및 반대편 엠보싱과의 거리를 측정하였다. 오염물 검출 실험을 하기 위해, 검사부를 통해 첫 번째 샘플과 반복 생산한 후의 샘플에 대해 이물질 레벨을 측정하였다. 그리고 샘플에 이물질을 부착한 후 세정부를 통해 샘플을 세정한 후의 이물질 개수를 측정하여 오염물 세정 실험을 하였다. 또한, 시제작품에 의해 생산되는 스페이서 테이프의 생산성을 측정하였다.