• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.650-654
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• 1997

This paper presents the experimental results of air pressure analysis around a high speed and large package pirn. The experimental system is constructed to measure around air pressure of a rotating pirn in highspeed. The experiment is carred out for the varios speeds. The results that, air pressure around rotating pirn increases as the speed increase, air prissure on the midle of the prin is larger than that on the both ends, and the force direction is opposite to the rotation dirction. The present results a useful to design the high speed, large package pirn winder.

• The Transactions of the Korean Institute of Electrical Engineers B
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• v.49 no.1
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• pp.62-69
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• 2000

The strip tension as well as the line speed should be controlled tightly for the quality of products and productivity of the continuous strip processing line. In this paper, a new tension control algorithm with tension observer is proposed using observed tension as regulator feedback. The tension observer is based on the torque balance of a roller stand including the acceleration torque. Using this estimated tension, new tension controller can be constructed with faster dynamic response in case of line speed acceleration or deceleration. The proposed scheme needs no additional hardware because the inputs of observer, current and speed, are already being monitored by the motor drive system. Through the simulations and experiments with laboratory set up, performances fo conventional schemes and proposed one are compared. The results show the effectiveness of the proposed tension controller.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.32 no.1
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• pp.83-89
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• 2004

• Proceedings of the Materials Research Society of Korea Conference
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• 2009.05a
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• pp.15.2-15.2
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• 2009

Manufacturing of printed electronics using printing technology has begun to get into the hot issue in many ways due to the low cost effectiveness to existing semi-conductor process. This technology with both low cost and high productivity, can be applied in the production of organic thin film transistor (OTFT), solar cell, radio frequency identification (RFID) tag, printed battery, E-paper, touch screen panel, black matrix for liquid crystal display (LCD), flexible display, and so forth. The emerging technology to manufacture the products in mass production is roll-to-roll printing technology which is a manufacturing method by printings of multi-layered patterns composed of semi-conductive, dielectric and conductive layers. In contrary to the conventional printing machines in which printing precision is about $50~100{\mu}m$, the printing machines for printed electronics should have a precision under $30{\mu}m$. In general, in order to implement printed electronics, narrow width and gap printing, register of multi-layer printing by several printing units, and printing accuracy of under $30{\mu}m$ are all required. We developed the roll-to-roll printing equipment used for printed electronics, which is composed of un-winder, re-winder, tension measurement system, feeding units, dancer systems, guide unit, printing unit, vision system, dryer units, and various auxiliary devices. The equipment is designed based on cantilever type in which all rollers except printing ones have cantilever types, which could give more accurate machine precision as well as convenience for changing rollers and observing the process.

• Proceedings of the Korean Society For Composite Materials Conference
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• 2000.04a
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• pp.49-52
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• 2000

A new composite manufacturing technique which combines winding and curing together is studied and analyzed. This method is especially suited to the manufacture of thick composite materials in which thermal spiking is a common problem. An experimental apparatus was designed and built for use with a filament winder to continuously cure a thick composite cylinder. A hoop-wound composite cylinder with 152 mm wall thickness was manufactured and embedded thermocouples and strain gages were monitored throughout the cure process. The experimental data were compared with analytical results.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.917-920
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• 1995

A mathematical model describing the relationship between longitudinal tension and tangential velocity of web/roller in a multi-span web transport system has been developed. An experiment was carried out for typical conditions to validate the mathematical model for tension behavior in a multispan system. A two-span prototype prototype web transport system with winder and unwinder was manufactured for the experiment. By comparing simulation and experimental results, the mathematical model for tension and velocity in a multi-span web transport system is confirmed to be valid for typical conditions. Tension transfer phenomenon was also confirmed though the simulation as well as experimentation.

• Fashion & Textile Research Journal
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• v.7 no.2
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• pp.247-251
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• 2005

In this the study, the effects of the manufacturing process conditions on the properties Thick and Thin Diameter yarns(TTD yarns) prepared with hot plate device in the draw winder were determined. Physical properties including wet shrinkage, tenacity and elongation of the samples were measured and thick and thin effect was analysed with the evenness tester. The results were as the follows: There was little change the wet shrinkage of the TTD yarns in the range of $70^{\circ}C{\sim}80^{\circ}C$ of $R_1$ temperature(lower hot cylinder) with the same Hot Plate(H/P) temperature, but the wet shrinkage of the TTD yarns decreased 5-10% when $R_1$ temperature was $90^{\circ}C$. The wet shrinkage of the TTD yarns decreased with the H/P temperature at the same temperature of $R_1$. There was little effect of $R_1$ and H/P temperature on the tenacity of TTD yarns. The elongation of TTD yarns increased with $R_1$ temperature at the same H/P temperature. The elongation of TTD yarns increased little bit for the first time and then decreased above that temperature with increasing H/P temperature at the same $R_1$ temperature. The thick and thin effect on the TTD yarns was obvious in $110^{\circ}C$ of H/P temperature regardless of $R_1$ temperature, while there was no thick and thin effect on the TTD yarns in $140^{\circ}C$ of H/P temperature.

• Textile Coloration and Finishing
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• v.18 no.3 s.88
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• pp.42-48
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• 2006

The aim of this work is to develop Thick-Thin polyester yarn(T-T yarn) with finer than 1 denier mono filament. The manufacture of T-T yarns were carried out in a draw-winder using 85d/72f PET filament with various spinning speed of 2700, 2900, and 3100 m/min, respectively. The structure and physical properties of T-T yarns with spinning speed and over feed ratio were examined by draw-winder processing the sample in $100^{\circ}C$ water for 20 min and drying in 120, 140, 160, and $180^{\circ}C$ of dry air for 20 min. The crystallinity, the birefringence and the initial elasticity modulus of T-T yarns increased with increased spinning speed of filament and the heat treatment temperature but at the temperatures higher than $140^{\circ}C$ the increased rates show a tendency to decrease. Moreover, the initial modulus and the tenacity of T-T yarns increased with decreasing the over feed ratio of filament and the those of T-T yarns decreases with increasing the heat treatment temperature. The shrinkage of T-T yarns decreased with decreasing spinning speed and increased over feed ratio of filaments. Consequently, the results indicate that the best T-T yarn under 1 denier was optimized from PET filament with spinning speed of 2700 m/min and over feed ratio of 0.67

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.9 no.5
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• pp.65-72
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• 2000

This paper presents the study of the tension control in a web transfer system. In this study the sliding mode controller is applied to a time-varying nonlinear mathematical model. The model was derived to consider the effects of changing the roll radius in tension variation during winding and unwinding. The uncertainty in modeling may be due to unmodelled dynamics, on variations in system model. Designed sliding mode controller made the system error always staying in the suggested surface from the beginning. Through this, system is maintained to be robust against a disturbance and uncertainty. To verify the designed controller has a good performance, various inputs such as desired velocity, step input, and trapezoidal input are applied. When the sliding mode controller was used, the system(the tension control) performance was improved comparing to the PID controller. The robustness of the controller with respect to an estimation error was verified through simulations.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.10a
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• pp.327-331
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• 1997

This paper presents the non-linear modeling and design of a robust sliding mode controller for film transfer systems. The tension of a film is sensitive to the speed difference between a winder and an unwinder. The change of the roll-radius as well as the moment of inertia result in the film transfer system begin variable and non-linear. In designing the robust controller. Two major aims are considered. The first aim is hat the web transferring speed tracks at any given reference speed; the second one is that the tension of the film tracks at any given reference tension. To verify the control algorithm, a Simulink model was built and compared with a conventional PID controller. In a computer simulation study, the suggested robust sliding mode controller shows better performance than the PID controller a various control inputs.