• Title/Summary/Keyword: Winder

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Variable PID Gain Control of Winder Tension of Roll-to-Roll Printing System using Estimation of Winder-Roll Radius (롤투롤 시스템의 와인더 반경 추정을 이용한 와인더 장력의 가변 PID이득 제어)

  • Park, Jong-Chan;Jeon, Sung Woong;Nam, Ki Sang;Kim, Chung Hwan
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.22 no.4
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    • pp.755-760
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    • 2013
  • The dynamics of the winder roller of a roll-to-roll printing system for printed electronics is a time-varying system because of the variation of the winder roller radius owing to rewinding or unwinding of the web. Therefore, an adaptive control method considering the time-variant characteristics is required for precise tension control. In this study, the variable PID gain method is applied to the actual roll-to-roll system and verified by experiments for unwinder tension control. The required value of the winder roller radius for the application of the variable PID gain is estimated from the measurement of the winder tension and winder motor torque. The simulation results as well as experimental results show that the fixed PID gain control cannot stabilize the tension of the winder roller with varying winder roller radius. On the other hand, the variable PID gain method can control the tension of the winder roller regardless of the winder roller radius.

Pirn Winder의 권취형상에 대한 기구학적 제어알고리즘 개발

  • 정원지;최영휴;김광영;김종수;박대원
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.336-341
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    • 1995
  • 종래의 Cam 구동방식 Pirn Winder에서는 낮은 권취속도와 만권시 권취 Bobbin이 Cradle에서 이탈될 때 권취 Yarn의 대량손실, Pirn 형성시 사층의 붕괴에 따른 과다권취등 기술적 난제가 대두되었다. 이러한 문제점을 해결하기 위하여 구미선진국에서는 Micom 제어 Pirn Winder가 개발되었다. 국내에서는 이 기계를 전량 수입에 의존하고 있어 수입 대체가 시급하지만 선진국의 기술보호주의 때문에 기술도입도 어려운 실정이다. 본 논문에서는 Micom제어 Pirn Winder에서 기본적으로 사층이 무너지지않기 위한 권취량, Traverse속도, 사속(Yarn Speed), 스핀들의 각속도 등을 결정함으로써 기구 학적 제어를 할 수 있는 알고리즘을 제시하고 컴퓨터 모사실험을 통하여 타당성을 보였다.

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Tension Control Using Adaptive PID Controller in the Two-Drum Winder Web Transport System (Two-Drum Winder 권취 공정 시스템에서의 적용 PID 제어기를 이용한 장력제어)

  • Park, Seung-Gyu;Lee, Dong-Bin;Yim, Hwa-Yeong
    • Journal of Institute of Control, Robotics and Systems
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    • v.6 no.9
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    • pp.813-821
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    • 2000
  • In this paper, we developed modeling of tension and speed dynamics for a two-drum winder in a three span continuous web transport system which had not been previously. Dynamic modeling of the time-varying nonlinear system was derived by considering the effect of the radii and mass moment of inertia in the unwinder and the two-drum winder through winding up the web. After linearizing it, we designed with a variable-gain a PID controller for tension control and a PI controller for speed. Simulation is carried out with the variation of radii and moment of inertia at high speed for the proposed tension control system with the two-drum winder and the variavle-gain a PID controller. Results show good performance of tension control during the speed change speed at a start-up and stop.

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The Crystal Structure and Mechanical Properties of Thick & Thin yarn According to Production Condition (제조조건에 따른 태세사(Thick & Thin yarn)의 구조와 물성)

  • Park Myung Soo
    • Textile Coloration and Finishing
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    • v.17 no.3 s.82
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    • pp.43-48
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    • 2005
  • 시료는 POY사 104/192로 Draw-Winder(독일, Zinser)를 이용하여 기존의 태세사 제조장치의 부분적인 개조를 통하여 길이방향으로 강제적인 태세사가 형성되도록 하는 제조기술을 이용하여 Thin-thick yam(T&T사) 6종류를 제조하였으며 제조 조건에 따른 구조변화와 물성에 대하여 연구 검토한 결과 다음과 같다. 결정화도의 변화는 Draw-winder의 R2 roller 온도가 상온인 경우보다 $100^{\circ}C$인 경우가 높게 나타났으며 태세사의 세(thin)부분의 복굴절률은 연신비가 높고 Draw winder의 roller(R2)의 온도가 높을수록 복굴절 값은 선형적으로 증가하였다. T&T사 제조시 연신 온도가 상온인 경우는 Thin부분만 연신이 진행되고 Thick 부분은 원사인 POY사의 성질이 그대로 유지하고 있음을 알 수 있고 R2 roller 온도가 상온에서 제조된 시료의 초기탄성률은 약1.5-2.0kgf/denier 정도로 높게 나타났으나 $100^{\circ}C$로 제조된 시료는 약 0.2-0.8kgf/denier 정도로 낮게 나타났다.

Successful Winding of Coated Papers

  • Viitala, Teuve
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.30 no.1
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    • pp.95-103
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    • 1998
  • Many new technologies and developments designed to increase paper machine speeds and improve paper printability have emerged in recent years. These improvements have changed the structure of paper and given winder manufacturers new challenges, especially as the requirements of printing presses have also changed. Ever-increasing roll widths and diameters are needed. Along with faster press speeds and shorter acceleration times, the unwinding of roils in the press room has become a true test of paper strength and roll structure, In the following we will review the special winding features of coated papers and discuss a selection of the winder type to meet a mill's specific needs.

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Development of Onshore Offshore Tower Elevator with load distribution endless winder and integrated control panel (하중 분산형 엔드리스 와인더와 통합형 제어반을 적용한 육상 해상 풍력타워 승강기 개발)

  • Lee, Sang-Hun
    • Journal of the Korean Society of Industry Convergence
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    • v.22 no.6
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    • pp.711-719
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    • 2019
  • At present, wind power is the fastest growing technology in the world. The domestic market depends heavily on imports for wind tower lift. so it manage through the overseas maker. The lift manufacture, establishment and maintenance utility is increasing, localization development of one wind tower lift is necessary with domestic fundamental base technique. In this paper, we will study the components necessary for the development of onshore offshore wind tower elevators, which are currently dependent on total imports, in line with the high growth of the wind market and the enlargement of the wind power generators. First of all, endless winders and cabins, which are the core components of the offshore wind tower lift, were examined for the components that affect the structural safety. Structural analysis was performed on Sheave, which is responsible for most of the lift lifting loads, and Block Stop, a safety device that prevents the cabin from falling in an emergency. The structural suitability was evaluated by comparing with the safety factor. In addition, the on-board control panel combines the control panel of the elevator and the drive motor driving the endless winder for efficient control of the offshore wind tower lift. The addition of features improves ride comfort at departure.

Development of the Automatic Fishing System for the Anchovy Scoop nets (I) - The hydraulic winder device for the boom control - (멸치초망 어업의 조업자동화 시스템 개발 (I) -챗대 조작용 유압 권양기 개발-)

  • 박성욱;배봉성;서두옥
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.36 no.3
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    • pp.166-174
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    • 2000
  • Anchovy, EngrauEis japonica scoop nets are used in the coastal of Southern and Cheju of Korea. Especially in the Cheju, the fishing gear of scoop nets consists of upper boom, lower boom, pressing stick and bag net. They are operated by fishing boats of 6 to 10 ton class and 8 persons on board. The booms are controlled by side drum, and the net and pressing stick are hauled by only human power in operating. Therefore this fishery needs to large labor and heavy human power and has much risk. Three kinds of hydraulic winding device which controls two booms was designed and manufactured to reduce heavy labor force of scoop nets, and trial in the sea was carried out to test their performances using the commercial fishing boats of 6 ton class. The proper capacity of hydraulic pump and motor were determined by model test of boom 1/5 scale. The results obtained are as follows, 1. Tension of boom which is being drawn was the strongest and 187.5kgf when the boom's end is in the depth of 4m under the water. 2. The hydraulic motor of the fittest kind of winder has the least leakage per time than the other kinds. 3. In the best type of several winder devices, when the pressure difference was fixed $130kg/^2$ for the safe fishery, the winding velocity of boom line was 2m/sec, is faster 0.48/sec than traditional fishing method and this winder can catch the anchovy of 1.6 tonnage. 4. As a result, the crew were decreased from 8 to 6 and the problem of heavy human power and risk on fishing operation were solved by using the this winder.

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