DOI QR코드

DOI QR Code

Variable PID Gain Control of Winder Tension of Roll-to-Roll Printing System using Estimation of Winder-Roll Radius

롤투롤 시스템의 와인더 반경 추정을 이용한 와인더 장력의 가변 PID이득 제어

  • Park, Jong-Chan (Dept. Mechanical Eng., Chungnam National Univ.) ;
  • Jeon, Sung Woong (Dept. Mechanical & Metallurgical Eng. Education, Chungnam National Univ.) ;
  • Nam, Ki Sang (Dept. Mechanical Eng., Chungnam National Univ.) ;
  • Kim, Chung Hwan (Dept. Mechanical & Metallurgical Eng. Education, Chungnam National Univ.)
  • Received : 2013.07.07
  • Accepted : 2013.08.05
  • Published : 2013.08.15

Abstract

The dynamics of the winder roller of a roll-to-roll printing system for printed electronics is a time-varying system because of the variation of the winder roller radius owing to rewinding or unwinding of the web. Therefore, an adaptive control method considering the time-variant characteristics is required for precise tension control. In this study, the variable PID gain method is applied to the actual roll-to-roll system and verified by experiments for unwinder tension control. The required value of the winder roller radius for the application of the variable PID gain is estimated from the measurement of the winder tension and winder motor torque. The simulation results as well as experimental results show that the fixed PID gain control cannot stabilize the tension of the winder roller with varying winder roller radius. On the other hand, the variable PID gain method can control the tension of the winder roller regardless of the winder roller radius.

Keywords

References

  1. Choi, B. O., Kim, C. H., Kim, D.S., 2010, Manufacturing Ultra-high-frequency Radio Frequency Identification Tag Antennas by Multilayer Printings, Proceedings of the Institution of Mechanical Engineers. Part C, Mechanical Engineering Science, 224:1 149-156.
  2. Kim, C. H., Jo, J., Lee, S. H., 2012, Design of Roll-to-roll Printing Equipment with Multiple Printing Methods for Multi-layer Printing, Review of Scientific Instruments, 83:6 065001-. https://doi.org/10.1063/1.4726018
  3. Shin, K. H., Kwon S. O., 1994, Longitudinal Tension Control at Start and Stop in a Multi-span Continuous Process System, Proceedings of KSPE Autumn Conference, 584-589.
  4. Sul, J. H., Park, J. O., Jang, J. S., Lim, Y. D., 2001, A Research about Implementation of Fuzzy Control Algorithm with Variable Input Gain for Improving Performance of Tension Control, Journal of Control, Automation and Systems Engineering, 7:8 680-688.
  5. Park, J. C., Liu, L., Jeon, S. W., Kim, C. H., 2013, Tension Control of Roll-to-roll Printing System for Printed Electronics, Proceedings of KSMTE Spring Conference, 4-4.
  6. Kim, J. W., Seo, E. S., Choi, O. K., Lee, J. S., 2011, Tension Control of Winder Using Fuzzy Proportional-integral Control, Proceedings of KIECS Autumn Conference, 5:2 409-413.
  7. Park, J. C., Kim, C. H., Jeon, S. W., Nam, K. S., 2013, Estimation of Radius of Winder Roll using Torque Feedback of Motor and Tension Measurement, Proceedings of KSPE Spring Conference, 515-516.

Cited by

  1. Control and measurement of doctoring angle at deformed state in doctoring apparatus for printed electronics vol.18, pp.5, 2017, https://doi.org/10.1007/s12541-017-0076-6