• Title/Summary/Keyword: Wind Turbine Parts

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A Study on Optimization of Tooth Micro-geometry for Wind Turbine High Speed Stage Helical Gear Pair (풍력터빈용 고속단 헬리컬 기어의 치형 최적화에 관한 연구)

  • Cho, Sungmin;Lee, Do-Young;Kim, Laesung;Cho, Sangpil;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.13 no.5
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    • pp.15-20
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    • 2014
  • The wind industry grew in the first decade of the 21st century at rates consistently above 20% a year. For wind turbine, gearbox failure can be extremely costly in terms of repair costs, replacement parts, and in lost power production due to downtime. In this paper, gear tooth micro-modification for the high speed stage was used to compensate for the deformation of the teeth due to load and to ensure a proper meshing to achieve an optimized tooth contact pattern. The gearbox was firstly modeled in a software, and then the various combined tooth modification were presented, and the prediction of transmission under the loaded torque for the helical gear pair was investigated, the normal load distribution and root stress were also obtained and compared before and after tooth modification under one torque. The simulation results showed that the transmission error and normal load distribution under the load can be minimized by the appropriate tooth modification. It is a good approach where the simulated result is used to improve the design before the prototype is available for the test.

Aerodynamic Performance Prediction of Horizontal Axis Wind Turbine by Vortex Lattice Method (와류 격자법에 의한 수평축 풍력터빈의 공기역학적 성능예측)

  • 유능수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.14 no.5
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    • pp.1264-1271
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    • 1990
  • The vortex lattice method was adopted to predict the aerodynamic performance of a horizontal axis wind turbine. For this simulation. the rotor blade was divided into many panels both in chordwise and spanwise direction and then replaced by horseshoe vortices. The wake was divided into two parts of near wake and far wake : the near wake was assumed as helical vortex line elements and the far wake was modeled by semi-infinite circular vortex cylinder. The induced velocity components were calculated by the Biot-Savart law. By this way the power coefficient was obtained and represented as a function of the tip speed ratio. The numerical results obtained were compared with those of the other methods and experimental results and showed good agreement with experimental results.

Structure Analysis and Scale Model Test for Strength Performance Evaluation of Submersible Mooring Pulley Installed on Floating Offshore Wind Turbine (부유식 해상풍력발전기용 반잠수식 계류 풀리의 강도 성능평가를 위한 구조해석과 축소 모형시험)

  • Chang-Yong Song
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.29 no.5
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    • pp.479-487
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    • 2023
  • Recently, the destructive power of typhoons is continuously increasing owing to global warming. In a situation where the installation of floating wind turbines is increasing worldwide, concerns about the huge loss and collapse of floating offshore wind turbines owing to strong typhoons are deepening. A new type of disconnectable mooring system must be developed for the safe operation of floating offshore wind turbines. A new submersible mooring pulley considered in this study is devised to more easily attach or detach the floating of shore wind turbine with mooring lines compared with other disconnectable mooring apparatuses. To investigate the structural safety of the initial design of submersible mooring pulley that can be applied to an 8MW-class floating type offshore wind turbine, scale-down structural models were developed using a 3-D printer and structural tests were performed on the models. For the structural tests of the scale-down models, tensile specimens of acrylonitrile butadiene styrene material that was used in the 3-D printing were prepared, and the material properties were evaluated by conducting the tensile tests. The finite element analysis (FEA) of submersible mooring pulley was performed by applying the material properties obtained from the tensile tests and the same load and boundary conditions as in the scale-down model structural tests. Through the FEA, the structural weak parts on the submersible mooring pulley were reviewed. The structural model tests were conducted considering the main load conditions of submersible mooring pulley, and the FEA and test results were compared for the locations that exceeded the maximum tensile stress of the material. The results of the FEA and structural model tests indicated that the connection structure of the body and the wheel was weak in operating conditions and that of the body and the chain stopper was weak in mooring conditions. The results of this study enabled to experimentally verify the structural safety of the initial design of submersible mooring pulley. The study results can be usefully used to improve the structural strength of submersible mooring pulley in a detailed design stage.

Output Characteristics of Small Wind Power Generator Applying Multi-Layered Blade (다층형 블레이드를 적용한 소형 풍력발전기의 출력특성)

  • Lee, Min-Gu;Park, Wal-Seo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.11
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    • pp.663-667
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    • 2017
  • Fuel depletion and environmental problems due to the use of fossil fuels have been worsening of late, and the development of alternative energy sources is urgently required to address these problems. Among the alternative energy sources, wind energy is attracting much attention as a clean energy source, because it can be used unlimitedly without any pollutant emissions. In wind power generation, wind energy is converted to kinetic energy through rotor blades and this kinetic energy is converted to electric energy through generators. The design and manufacturing of the blades, which are the major parts of wind power generators, are very important, but South Korea still lacks the requisite basic data and key technologies and, therefore, has to import the blades from overseas. In this study, multi-layered blades capable of generating power at low wind speeds were applied to a small wind power generator and the output characteristics of the generator according to the wind speed and the number of blades were analyzed. As a result, at the maximum wind speed of 8m/s, the application of three blades achieved up to 33% and 18% higher generator output voltage, up to 33% and 15% higher generator output current, and up to 23% and 13% higher generator RPM than the application of one or two blades, respectively. In this study, the application of multi-layered blades to a small wind power generator was shown to improve the output characteristics of the generator and make the collection of electric energy possible even at low wind speeds.

A THREE-DIMENSIONAL UNSTRUCTURED FINITE VOLUME METHOD FOR ANALYSIS OF DROPLET IMPINGEMENT IN ICING (비정렬 격자 기반의 결빙 액적 해석을 위한 유한체적 기법)

  • Jung, K.Y.;Jung, S.K.;Myong, R.S.
    • Journal of computational fluids engineering
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    • v.18 no.2
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    • pp.41-48
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    • 2013
  • Ice accretion on the solid surface is an importance factor in assessing the performance of aircraft and wind turbine blade. Changes in the external shape due to ice accretion can greatly deteriorate the aerodynamic performance. In this study, a three-dimensional upwind-type second-order positivity-preserving finite volume CFD scheme based on the unstructured mesh topology is developed to simulate two-phase flow in atmospheric icing condition. The code is then validated by comparing with NASA IRT experimental data on the sphere. The present results of the collection efficiency are found to be in close agreement with experimental data and show improvement near the stagnation region.

Vibration-based structural health monitoring for offshore wind turbines - Experimental validation of stochastic subspace algorithms

  • Kraemer, Peter;Friedmanna, Herbert
    • Wind and Structures
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    • v.21 no.6
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    • pp.693-707
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    • 2015
  • The efficiency of wind turbines (WT) is primarily reflected in their ability to generate electricity at any time. Downtimes of WTs due to "conventional" inspections are cost-intensive and undesirable for investors. For this reason, there is a need for structural health monitoring (SHM) systems, to enable service and maintenance on demand and to increase the inspection intervals. In general, monitoring increases the cost effectiveness of WTs. This publication concentrates on the application of two vibration-based SHM algorithms for stability and structural change monitoring of offshore WTs. Only data driven, output-only algorithms based on stochastic subspace identification (SSI) in time domain are considered. The centerpiece of this paper deals with the rough mathematical description of the dynamic behavior of offshore WTs and with the basic presentation of stochastic subspace-based algorithms and their application to these structures. Due to the early stage of the industrial application of SHM on offshore WT on the one side and the required confidentiality to the plant manufacturer and operator on the other side, up to now it is not possible to analyze different isolated structural damages resp. changes in a systematic manner, directly by means of in-situ measurement and to make these "acknowledgements" publicly available. For this reason, the sensitivity of the methods for monitoring purposes are demonstrated through their application on long time measurements from a 1:10 large scale test rig of an offshore WT under different conditions: undamaged, different levels of loosened bolt connections between tower parts, different levels of fouling, scouring and structure inclination. The limitation and further requirements for the approaches and their applicability on real foundations are discussed along the paper.

Structural Design and Analysis of a Hydraulic Coiling Arm for Offshore Wind-turbine Submarine Cable (해상풍력 해저케이블 하역용 유압식 코일링 암 구조설계 및 해석)

  • Kim, Myung-Hwan;Kim, Dong-Hyun;Oh, Min-Woo
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.26 no.1
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    • pp.1-7
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    • 2013
  • Structural design and analysis of a coiling arm unloading machine for submarine cable have been originally conducted in this study. Three-dimensional CAD modeling process is practically applied for the structural design in detail. Finite element method(FEM) and multi-body dynamics(MBD) analyses are also used to verify the safety and required motions of the designed coiling arm structure. The effective moving functions of the designed coiling arm with respect to rotational and radial motions are achieved by adopting bearing-roller mechanical parts and hydraulic system. Critical design loading conditions due to its self weight, carrying cables, offshore wind, and hydraulic system over operation conditions are considered for the present structural analyses. In addition, possible inclined ground conditions for the installation of the designed coiling arm are also considered to verify overturn stability. The present hydraulic type coiling arm system is originally designed and developed in this study. The developed coiling arm has been installed at a harbor, successfully tested its operational functions, and finished practical unloading mission of the submarine cable.

Deve lopment of Simulator System for Microgrids with Renewable Energy Sources

  • Jeon, Jin-Hong;Kim, Seul-Ki;Cho, Chang-Hee;Ahn, Jong-Bo;Kim, Eung-Sang
    • Journal of Electrical Engineering and Technology
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    • v.1 no.4
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    • pp.409-413
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    • 2006
  • This paper deals with the design and testing of a simulator system for microgrids with distributed generations. This system is composed of a Real Time Digital Simulator (RTDS) and a power amplifier. The RTDS parts are operated for real time simulation for the microgrid model and the distributed generation source model. The power amplifiers are operated fur amplification of the RTDS's simulated output signal, which is a node voltage of the microgrid and distributed generation source. In this paper, we represent an RTDS system design, specification and test results of a power amplifier and simulation results of a PV (Photovoltaic) system and wind turbine system. The proposed system is applicable for development and performance testing of a PCS (Power Conversion System) for renewable energy sources.