• Title/Summary/Keyword: Winch system

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Design of an Automatic Winch System for Small Fishing Vessel (소형 어선의 자동 권양 윈치시스템 설계)

  • 이대재;김진건;김병삼
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.36 no.3
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    • pp.157-165
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    • 2000
  • A small hydraulic winch system with an automatic tension control unit was designed to improve the work efficiency of coastal small vessels and the dynamic response characteristics of the winch system operated in the open loop condition was investigated. The inlet and the outlet pressures in hydraulic motor, the torque and the rotating speed of winch drum were measured as a function of time, and the behaviour in autotension mode for stepped load changes was analyzed. The results obtained are summarized as follows : 1. The developed winch system for coastal small vessels will result in better fishing with improved efficiency and lower manpower consumption by remote control of winch system. 2. The rotating delay times of winch drum for on/off operations of solenoid valve were 0.09 see at CW mode and 0.04 sec at CCW mode, respectively. After the solenoid valve was controlled, response characteristics were unstable slightly but showed good tracking behaviour over short time. 3. The driving torque of winch system in autotension mode was kept almost constant of 55.9 kgf·m, and 11.1 then the rotating speed of winch drum was kept almost constant of 5.1 rpm in the larger torque than 55.9 kgf·m and 11.1 rpm in the lower torque than that. 4. The 5% settling times in the transient response characteristics of autotension mode under rapid increasing and decreasing conditions of load were 0.12 sec and 0.2 sec, respectively, and then the rotating speeds were 11 rpm and 5.3 rpm, respectively. 5. The tracking behaviour of torque and rotating speed by remote control operation were stable within 0.23 sec at CW mode and 0.37 sec at CCW mode, respectively.

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Sluice Gates Control Monitoring of Oil Pressure-Machine Using FDC Tuning Control Technique (FDC 동조제어기법을 이용한 유압-기계식 수문 제어 모니터링)

  • Heo, Gwanghee;Kim, Chunggil
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.30 no.4A
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    • pp.337-342
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    • 2010
  • Generally most sluice gates are closed and opened by a mechanical winch, a winch using an oil-pressure, or a winch mixing both. Because of their size and structure, they should be safely operated with more than two pulling devices helping each other. At the moment of their opening and closing, there usually occur some additional loads to the structure which cannot be exactly measurable at the stage of designing. Such additional loads can cause the sluice gate to be unbalanced and make it hard to open and close the gate, and by also overloading a winch, they can inflict a significant damage to the safety of the sluice gate. This paper explains a FDC(Force-Displacement Control) system which simultaneously considered the oil-pressure and displacement in order to evenly distribute the force and make a winch balanced at the opening and closing motion. This FDC system was implemented by means of the PID(Proportional Integral Derivative) function of XG 5000 program. It was experimented on a model of the sluice gate winch with the hydraulic oil pressure cylinder. The experiments showed that the developed FDC system made the winch of hydraulic oil pressure cylinder open and close cooperatively in spite of various external loads. Therefore the FDC system is proven effective when it is applied to a winch of sluice gate.

Circuit Design of Drive Control for Winch Drum (윈치드럼 구동제어 회로설계)

  • 조상훈;양승윤;박래석
    • Journal of the Korea Institute of Military Science and Technology
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    • v.5 no.1
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    • pp.45-58
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    • 2002
  • In this paper, we designed the circuit of drive control for towing winch. It is composed of reference voltage circuit for driving voltage reference, low pass filter circuit for noise reduction, dead zone circuit for initial transient input, and driving circuit for drum direction/velocity control. Also it is realized a drive control circuit for towing winch drum in accordance with PWM(pulse width modulation) method to suit it's purpose of a large capacity driving system. The performance of the designed circuit is analyzed by experiments and the appliablity for driving the towing winch drum satisfactorily is evaluated through a various testing.

Dynamic Modeling and Observer-based Servomechanism Control of a Towing Rope System

  • Tran, Anh Minh D.;Kim, Young Bok
    • Journal of Drive and Control
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    • v.13 no.4
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    • pp.23-30
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    • 2016
  • This paper presents a control-oriented dynamical model of a towing rope system with variable-length. In this system, a winch driven by a motor's torque uses the towing rope to pull a cart. In general, it is a difficult and complicated process to obtain an accurate mathematical model for this system. In particular, if the rope length is varied by operating the winch, the varying rope dynamics needs to be considered, and the key physical parameters need to be re-identified... However, real time parameter identification requires long computation time for the control scheme, and hence undesirable control performance. Therefore, in this article, the rope is modeled as a straight massless segment, with the mass of rope being considered partly with that of the cart, and partly as halfway to the winch. In addition, the changing spring constant and damping constant of the towing rope are accounted for as part of the dynamics of the winch. Finally, a reduced-order observer-based servomechanism controller is designed for the system, and the performance is evaluated by computer simulation.

The Study for Improve the braking power of Mooring winch brake (무어링 윈치 브레이크의 제동력 향상을 위한 연구)

  • Ha, Jeong-Min;Han, Dong-Seop;Han, Geun-Jo
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.512-517
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    • 2008
  • The brake system is very important part of the machine working. If the machine can't be stopped, it would be serious accident. It is the same as the ship. The mooring winch brake hold the ship in harbor. But sometimes it appeared the excessive stress and brake lining would be broken. So it is necessary to change the shape of brake system with improve the braking power. This study carried out research on optimum design like as moved the position of link pin or modified the thickness of brake band and lining.

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Development of a Self-Activated Cable Spooling System for Seaborne Winch (함상용 윈치 자제구동형 케이블 정렬 시스템 개발)

  • Cho, S.H.;Park, R.S.;Woo, S.W.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.9
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    • pp.15-21
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    • 1997
  • In this paper, a self-activated cable spooling system for seaborne winch is developed . The system consists of a hydraulic servo driving unit and a cable position measurement mechanism. To realize the cable spooling system, it is carried out the mathematical modelling of the system and designed the proportional controller through the system aalysis and the simulation. The cable spooling system is tested and evaluated to validate the performance of the controller. The test results shows a good traceability of the cable spooling system under disturbance of cable tension.

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Life Prediction and Stress Evaluation of Hydraulic Winch Drum by Finite Element Analysis and Experiment (유한요소해석과 실험에 의한 유압 윈치 드럼의 응력 계산 및 수명 예측)

  • Lee, Gi-Chun;Park, Jane;Nam, Tae-Yeon;Choi, Jong-Sik;Park, Jong-Won;Lee, Yong-Bum;Je, Yeong-Gi;Lee, Jae-Hwan
    • Journal of the Society of Naval Architects of Korea
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    • v.57 no.5
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    • pp.254-261
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    • 2020
  • The structural safety of hydraulic winch drum and the gears are estimated by the Finite Element Analysis (FEA) and the winch operation experiment. The mesh convergence test is performed and the applied force is the pressure on the drum converted from the rope tension in working condition. The stress of the drum calculated from the strain values of the winch operation experiment shows the agreement with that from the FEA. Most stress values are under the yield strength except for the small hole made for the wire rope fixation. The life of bearings in the drum is calculated using the life prediction formula with the reaction forces from the operation load. One of the two ball bearings shows the short life for impact condition, yet the real prototype winch system shows more life than the numerical value.

Proposition of Automatic Ship Mooring Using Hydraulic Winch (유압 윈치를 이용한 선박 자동 계선법)

  • Hur, J.G.;Yang, K.U.
    • Journal of Drive and Control
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    • v.10 no.4
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    • pp.14-21
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    • 2013
  • The numerical analysis of the automatic ship mooring system which was equipped in the ship for trying to berth at the pier was performed in this study. The automatic ship mooring using hydraulic winch was a new method that had not need to change the existing devices and to help a pilot ship of outside. The numerical results of the proposed mooring system including ship motion were that the speed and rolling phenomenon of ship was affected by changing in the ship weight and affected the slope maintenance and yaw degree of ship if there has a trim of stern. Also, a static force of ship at the initial movement was important to calculate the mooring power. The moving force and inertial force of ship on the vertical direction was confirmed for the mooring stability. Therefore, the power and velocity of hydraulic mooring winch should be determined by considering the significant characteristics such as weight, velocity, inertial force and moving force of ship.

Application Method for the Structures Under the Full-In Winch on STP Extended Top (STP Extended Top에 설치되는 Pull-In Winch 하부구조 보강방법)

  • Kim, Tae-Wook;Lee, Myeong-Sil;Oh, Tae-Man
    • Special Issue of the Society of Naval Architects of Korea
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    • 2009.09a
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    • pp.24-34
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    • 2009
  • The latest trend of development for submarine oil field is caused by the drained oil and gas for ground field, and FPSO is a keyword as the development for submarine oil field. FPSO (Floating Production Storage Offloading) is a kind of vessel type have a topside system for production of oil and gas and store them until the oil or gas can be offloaded onto a tanker or transported through a pipeline. Prior to the introduction of reinforcement under the pull-in winch on the STP extended top as the object of this paper, the technical background shall be introduced such as FPSO and the system and main equipments for STP as follows. The original structural concept for reinforcement of pull-in winch on the STP top and extended structure on moonpool was proposed by buyer's engineering team but it was much modified and improved in accordance with builder's fabrication and construction method.

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Mooring Winch Control System Design Based on Frequency Dependent LQR Control Approach (주파수 의존형 LQR 설계법에 의한 무어링 윈치 제어시스템 설계)

  • Goo, Ja-Sam;Kim, Young-Bok
    • Journal of Navigation and Port Research
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    • v.38 no.1
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    • pp.29-37
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    • 2014
  • In this paper, the author consider control system design problem of the surface vessel where any types of floating units are included. To keep their motion/position, the Dynamic Positioning System(DPS) is equipped in. Even though sometimes the thrust systems are installed on them, in general the mooring winch system with the rope/wire is used. Therefore, in this paper we consider a single type mooring winch control problem to keep the vessel's position. For this, we introduce an easy and useful control approach which is based on LQ control theory. In this approach, we introduce the frequency dependent weighting matrices which give the system filters to shape frequency characteristics of the controlled system and guarantee the control performance. Based on this, we will show that the proposed approach works well.