• Title/Summary/Keyword: Whiskers

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Fabrication of Hydroxyapatite Whiskers by Hydrolysis of α-TCP (α-TCP의 가수분해에 의한 수산화아파타이트 휘스커의 제조)

  • 백동주;양태영;이윤복;윤석영;박홍채
    • Journal of the Korean Ceramic Society
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    • v.40 no.6
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    • pp.608-614
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    • 2003
  • Well developed hydroxyapatite whiskers (length 5 ${\mu}{\textrm}{m}$, diameter 0.5 ${\mu}{\textrm}{m}$) have been synthesized by the hydrolysis reaction of $\alpha$-tricalcium phosphate ($\alpha$-Ca$_3$(PO$_4$)$_2$) under pH 9.1 at 9$0^{\circ}C$ for 6 h. The effect of reaction conditions (temperature, time, pH) on the conversion of $\alpha$-tricalcium phosphate to hydroxyapatite was examined. In addition, the hydroryapatite was characterized in terms of microstructure, composition and thermal stability using XRD, SEM, ICP, and TGA instruments.

Effects of Heat Treatment on the Microstructure and Whisker Growth Propensity of Matte Tin Finish

  • Kim, K.S.
    • Journal of the Microelectronics and Packaging Society
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    • v.17 no.2
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    • pp.11-20
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    • 2010
  • The effects of heat treatment on matte pure tin-plated Cu leadframes at high temperature and humidity conditions were investigated. After 1800 hrs of storage at $55^{\circ}C/85%$ RH, approximately 14.5 ${\mu}m$ long striation-shaped whiskers were observed on the surface of the without postbake treatment (WOPB) samples, while no whiskers were found in with postbake treatment (WPB) samples. The preferred orientations of Sn grains in WOPB and WPB sample did not change after the postbake treatment at $125^{\circ}C$ for 1 hr. However, both changed from (112) to (321) and (101), respectively, after 1800 hrs of storage at $55^{\circ}C/85%$ RH. The tensile stress of 8 MPa generated in as-plated sample was changed to a compression stress of 17 MPa after 2 days in room temperature storage. Due to the grain growth during postbake treatment, the WPB samples have more regular grains than the WOPB samples. In the as-plated sample, 0.32 ${\mu}m$ thickness of planar intermetallic compound (IMC) was observed. The IMCs in the WOPB and WPB samples had two distinct layers with large grains of $Cu_6Sn_5$ and with small grains of ${\eta}-Cu_{6.26}Sn_5$.

A Study on Fracture Toughness Properties of $Al_{18}B_4O_{33}/AC4CH$ by Binder Additives (바인더 첨가에 따른 $Al_{18}B_4O_{33}/AC4CH$의 파괴인성에 관한 연구)

  • Shin, Dong-In;Jung, Jae-Wook;Park, Won-Jo;Huh, Sun-Chul;Kim, Hyung-Jin
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.61-66
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    • 2003
  • In this paper, the effect of binder additive on the fracture toughness was metal matrix composite produced by squeeze casting method. In this study using the matrix is AC4CH and reinforcement used Aluminum borate whisker. Each MMC was produced by add inanimate binder ($SiO_2,\;Al2O_3,\;TiO_2$) to whiskers for increase the binding together of whiskers. Fracture toughness test were carry out in accordance with the ASTM E-399 standard test method, W=25mm, b=12.5mm CT(half size) specimen. However Base metal AC4CH was not meet the qualification of $P_m/P_Q<1.1$, so that test were performed $J_{IC}$ test. $K_{J_{IC}}$ value was measuring by $J_{IC}$ value change into $K_{IC}$. $J_{IC}$ test was carry out in accordance with the ASTM 1820.

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Microstructure and Mechanical Properties of Squeeze Cast AZ91 Mg/Al Borate Whisker Composites (용탕단조법으로 제조된 AZ91 Mg/Al Borate 휘스커 복합재료의 미세조직 및 기계적 특성)

  • Kim, Kwang-Chun;Cho, Young-Su;Lee, Sung-Hak;Park, Ik-Min
    • Journal of Korea Foundry Society
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    • v.16 no.6
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    • pp.537-549
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    • 1996
  • This study aims at investigating the correlation of microstructure and mechanical properties of the AZ91 Mg/Al borate whisker composites fabricated by squeeze csting technique with a variation of applied pressure. Microstructure observation and in-situ fracture tests were conducted on the composites to identify the microfracture process. Detailed microstructural analyses indicated that the grain refinement could be achieved with applied pressure and the little change in volume fraction on reinforcing whiskers could be carried out. It was also found clearly from in-situ observation of crack initiation and propagation that in the composite processed by the lower applied pressure, microcracks were initiated earily at whisker/matrix interfaces, thereby resulting in the drop in strength. In the composite processed by the higher applied pressure, on the other hand, planar slip lines were well developed in the matrix, and then propagated through whiskers without whisker/matrix decohesion. Thus, the effect of the applied pressure on microstructure and mechanical properties can be explained by grain refinement, increased amounts of reinforcements, and improvement of whisker/matrix interfacial strength as the applied pressure in increased.

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Wear Characterization of $Al/Al_2O_3$ Composites Reinforced with Hybrid of Carbon Fibers and SiC Whiskers (탄소섬유와 SiC 휘스커를 혼합한 $Al/Al_2O_3$ 복합재료의 마멸특성)

  • 봉하동;송정일;한경섭
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.7
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    • pp.1619-1629
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    • 1995
  • The Al/Al$_{2}$O$_{3}$ SiC and Al/Al$_{2}$O$_{3}$/C hybrid metal matrix composites (MMCs) were fabricated by squeeze infiltration method. Uniform distribution of reinforcements were found in the microstructure of metal matrix composites. Mechanical tests were carried out under various test conditions to clearly identify mechanical behavior of MMCs, and the wear mechanism of Al/Al$_{2}$O$_{3}$/(SiC or C) hybrid metal matrix composites were investigated. The tensile strength and hardness of hybrid composites was resulted in increasing compared with those of the unreinforced matrix alloy. Wear resistance was strongly dependent upon kinds of fiber, volume fraction and sliding speed. The wear resistance of metal matrix composites was remarkably improved by the addition of reinforcements. Especially, the wear resistance of the hybrid composites of carbon fibers was more effective than in the composites reinforced with alumina and SiC whiskers of reinforcements. This was due to the effect of carbon fiber on the solid lubrication. Wear mechanisms of hybrid composites were suggested from wear surface analyses. The major wear mechanism of hybrid composites was the abrasive wear at low to intermediate sliding speed, and the melting wear at intermediate to high sliding speed.

Microstructure and Mechanical Properties of Ni3Al Matrix Composites with Fine Aluminum Oxide by PM Method

  • Han, Chang-Suk;Choi, Dong-Nyeok
    • Korean Journal of Materials Research
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    • v.28 no.9
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    • pp.495-498
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    • 2018
  • Intermetallic compound matrix composites have been expected to be established as high temperature structural components. $Ni_3Al$ is a representative intermetallic alloy, which has excellent ductility even at room temperature by adding certain alloying elements. $Ni_3Al$ matrix composites with aluminum oxide particles, which are formed by the in-situ reaction between the alloy and aluminum borate whiskers, are fabricated by a powder metallurgical method. The addition of aluminum borate whiskers disperses the synthetic aluminum oxide particles during sintering and dramatically increases the strength of the composite. The uniform dispersion of reaction synthesized aluminum oxide particles and the uniform solution of boron in the matrix seem to play an important role in the improvement in strength. There is a dramatic increase in strength with the addition of the whisker, and the maximum value is obtained at a 10 vol% addition of whisker. The $Ni_3Al$ composite with 10 vol% aluminum oxide particles $0.3{\mu}m$ in size and with 0.1 wt% boron powder fabricated by the conventional powder metallurgical process does not have such high strength because of inhomogeneous distribution of aluminum oxide particles and of boron. The tensile strength of the $Ni_3Al$ with a 10 vol% aluminum borate whisker reaches more than twice the value, 930 MPa, of the parent alloy. No third phase is observed between the aluminum oxide and the matrix.

Mechanical Properties and Microstructures of Self-toughened Silicon Nitride Cermic Prepared by Microstructural Control (미세구조 제어에 의해 제조한 자체 강인화 질화규소 세라믹의 기계적 성질과 미세조직)

  • 김완중;이영규;조원승;최상욱
    • Journal of the Korean Ceramic Society
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    • v.36 no.4
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    • pp.432-443
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    • 1999
  • The self-toughened Si3N4 ceramics where needle-like coarse ${\beta}$-Si3N4 grains were dispersed within fine-grain-ed matrix were prepared via hot-prssing at 1730$^{\circ}C$ for 2 h using 5 vol% ${\beta}$-Si3N4 whiskers as a seed. In this study the microstructures and mechanical properties of self-toughened Si3N4 ceramics were investigated. The flexural strength of self-toughened Si3N4 ceramics was increased from 600-800 MPa of the Si3N4 monolith to 830-1025 MPa. The KIC was also increased from 4.0-5.0MPa$.$m1/2 of the Si3N4 monolith to 5.8-6.5MPa$.$m1/2$.$The needle-like coarse Si3N4 grains in self-toughened ceramics were considered to induce various toughening mechanisms including the crack deflection pull-out and bridging and to contribute to KIC improvement. In ad-dition to toughening mechanisms the KIC improvement was considered to be partially indebted also to the orien-tation of large ${\beta}$-Si3N4 grains and to the promoting effect of ${\beta}$-Si3N4 whiskers on the ${\alpha}$ to ${\beta}$ transtion.

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AC susceptibility of current-carrying iron whiskers : Effect of current variation (전류에 의한 철단결정의 교류 자기감수율 : 전류 변화에 의한 효과 )

  • Jae-Gwang Lee
    • Journal of the Korean Magnetics Society
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    • v.5 no.3
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    • pp.179-184
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    • 1995
  • The ac magnetic susceptibility of {100} iron whiskers as a function of currents is studied with and without external field. The ac susceptibility depends on the magnitude and the direction of the applied dc current when a small external field is applied along the magnetization of the central domain of the whisker. Variation of the central domain size accounts for the current-dependent response. The measured magnetic responses are explained, using a micromagnetic calculation based on a simple model, as a function of applied currents over a wide range except critical values.

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A Study on the Interfacial Phenomena As Heat treatment of SiCw/Al Composites (SiCw/Al 복합재료의 열처리에 따른 계면 현상에 관한 연구)

  • Oh, Hyeok-Jin;Bang, Myung-Sung;Lee, Eui-Kil;Nam, Seoung-Eui
    • Journal of Korea Foundry Society
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    • v.12 no.6
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    • pp.464-470
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    • 1992
  • In the present study, the effects of Al/SiC interface reaction and the formation of $Al_4C_3$ compounds on the mechanical properties of the Al/SiC composites prepared by squeeze casting were investigated. After squeeze casting, the size of dendrites in Al without whiskers were larger than those with whiskers. The hardness of composite materials (about 72 Hv) was found to be approximating 40% higher than that of matrix metal (29Hv), which gradually increases which heat treatment Time showing maximum hardness at 12hr. The observation of increasing number of compounds in 12hrs heat treatment suggests that these compounds are responsible for the increase of hardness. By X-ray diffraction studies, those compounds were identified as $Al_4C_3$, (Al, Si). And intensity of Si peak increased. The tensile strengh of composite materials was gradually decresed by heat tretment, which was in contrast to the behavior of hardeness. With incresing heat tretment time, the fracture mode of composite materials was changed from large dimples and pull-out form of fiber to the fracture and rupture foum of fiber.

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Effects of mineralizer and concentration on the morphology of the $CaTiO_3$ powders prepared by hydrothermal method (수열법에 의한 $CaTiO_3$분말 합성 시 광화제와 농도가 입자형상에 미치는 영향)

  • 정항철;서동석;이종국
    • Journal of the Korean Crystal Growth and Crystal Technology
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    • v.12 no.6
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    • pp.329-334
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    • 2002
  • The $CaTio_3$powder with perovskite structure was synthesized by mixing anatase $TiO_2$and $Ca(OH)_2$powders as starting materials, and KOH or NaOH as mineralizer, followed by hydrothermal method. The change of crystal structure, particle shape and size of the synthesized $CaTiO_3$powder was investigated with kind and concentration of mineralizer. It was found that the spherical particles of 0.7 $\mu$m were obtained when using 1N KOH and the hexahedrons particles of 3$\mu$m were obtained for the case of using 10 N KOH. With increasing KOH concentration, the particle shape was changed from sphere to hexahedrons and its size also increased. When using 1 N NaOH, the powder was consisted of 0.5~1 $\mu$m particle in size, whereas hexahedrons of 1~4 $\mu$m and whiskers more than 10$\mu$m in size was obtained for the 10 N NaOH solution. With increasing NaOH concentration, the particle shape was varied from hexahedrons to whiskers, showing the similar result with the KOH case. It was confirmed from EDS analysis that Na element, which was detected in hexahedrones was not contained in the whiskers.