• Title/Summary/Keyword: Wheel load

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The Study on Dynamic Analysis of Durability of a Wheel using CAE (CAE를 이용한 휠 내구성능 동역학 해석을 위한 연구)

  • Park, Jae Heung;Park, Tae Won;Jung, Sung Pil
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.12
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    • pp.1296-1303
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    • 2012
  • There is a certain limit to reproduce phenomena between the real vehicle and road, since the existing methods to verify durability of the wheel are mostly uni-axial tests. And the change of durability of the wheel can't be predicted since these tests don't consider the camber angle and lateral force as important factors. In this paper, the FE models of the wheel-tire and drum are created. Then, the vertical and lateral loads are applied to wheel-tire assembly and the camber angle is applied by inclining the wheel-tire assembly to the drum. Based on the analysis result, the crack position is predicted to be created in the body of the wheel. The variation of the stress according to the camber angle is verified and the maximum spot of the stress changes continually.

MOTION RESISTANCE ANALYSIS OF A CIRCULAR STEEL WHEEL IN STICKY SOIL

  • Kishimoto, T.;Ohtomo, K.;Nishizaki, K.;Choe, J.S.;Jun, H.G.
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2000.11b
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    • pp.109-116
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    • 2000
  • The objective of this study is to measure rim surface adhesion and to calculate motion resistance produced by the adhesion acting on the rim section of a circular wheel under sticky soil condition. The mechanisms of generating motion resistance by the adhesion on a circular wheel were analyzed through wheel motion. Experiments were conducted in an indoor soil bin that contains loam soil. A circular steel wheel was used for experiments. A part of the wheel rim was cut off, and transducers which can measure normal and tangential forces were installed in this section. Calculated motion resistance at a part of the rim section was superposed for one wheel rotation as motion resistance produced by the rim surface adhesion. The motion resistance increased with increasing the dynamic load. Ratio of the motion resistance to total motion resistance measured by an axis transducer was about 23 to 46 % in this study.

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The Study of the Electromagnetic Robot with a Four-wheel Drive and Applied I-PID System

  • Jeong, Jae-Hoon;Lee, Dong-Heon;Kim, Min;Park, Won-Hyun;Byun, Gi-Sig;Oh, Sei-Woong
    • Journal of Electrical Engineering and Technology
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    • v.12 no.4
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    • pp.1634-1640
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    • 2017
  • The purpose of this study is based on the electromagnet robot with a four-wheel drive which can climb up and down on structures of iron wall instead of human workers. Many of studies strive to develop wall riding-robots in terms of absorption system. However, the system needs additional devices too much to work out as well as electromagnetic wheel system also has much expense to make it. In this regard, this study makes efforts to find the way how to keep steady distance between wheel and wall while using general electromagnet to reduce motor load and to move robot so easily.

Cause and Counterplan of Wheel Climb Derailment at Low Speed on Curves (곡선부 저속주행시 타오르기 탈선의 원인과 대책)

  • Ham, Young-Sam;You, Won-Hee
    • Proceedings of the KSR Conference
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    • 2007.11a
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    • pp.1031-1035
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    • 2007
  • When vehicles running, vertical force and lateral force act except load of vehicles to rail and wheel. This force happens by complex motion at running. If mark vertical force by P and lateral force by Q, derailment coefficient displays Q/P, most important indicator pointer of running safety judgment. If Q is grown than P from derailment coefficient, than arrived to derailment because wheel climb or jumps over rail. Wheel climb derailment among kind of derailment is when attack angle is +, wheel and rail strike and flange rides to rail. This derailment occurs much in curved line and occurs in low speed. In this study, occurred when running at low speed on curved line, analyze cause of derailment and presented the countermeasure plan.

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Study of a Forging Process for the Application of Boron Steel for Automotive Wheel Nut Material (차량용 Wheel Nut 소재의 보론강적용을 위한 단조공정에 관한 연구)

  • Lee, Kwon-Soo;Ahn, Yong-Sik
    • Journal of Power System Engineering
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    • v.21 no.2
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    • pp.41-47
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    • 2017
  • Boron steel (51B20) was cold forged using by new designed dies to apply for automotive aluminum wheel nut. The formability and mechanical properties of boron steel were compared with carbon steel(S45C) which has been used up to date for the wheel nut material. The formability was investigated on the dies designed with various types of punch nose using by FEM. The metal flow and compressive stress on the dies during cold forging were investigated and compared each other. The forging process with a new designed die showed the improved metal flow with a reduced forging load which resulted in the significant increase of the die life. It was recommended that the carbon steel for automotive wheel nut material could be substituted by the boron steel.

Approximate Optimization Design Considering Automotive Wheel Stress (자동차용 휠의 응력을 고려한 근사 최적 설계)

  • Lee, Hyunseok;Lee, Jongsoo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.3
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    • pp.302-307
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    • 2015
  • The automobile is an important means of transportation. For this reason, the automotive wheel is also an important component in the automotive industry because it acts as a load support and is closely related to safety. Thus, the wheel design is a very important safety aspect. In this paper, an optimal design for minimizing automotive wheel stress and increasing wheel safety is described. To study the optimal design, a central composite design (CCD) and D-optimal design theory are applied, and the approximate function using the response surface method (RSM) is generated. The optimal solutions using the non-dominant sorting genetic algorithm (NSGA-II) are then derived. Comparing CCD and D-optimal solution accuracy and verified the CCD can deduce more accuracy optimal solutions.

Application of a Brake Pressure Restriction Valve to a Motorcylce ABS (제동압력 제한밸브의 모터싸이클 ABS에의 적용)

  • 지동익;류제하;김호수;임재우;박종혁
    • Transactions of the Korean Society of Automotive Engineers
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    • v.9 no.2
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    • pp.130-136
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    • 2001
  • This paper presents an of a brake pressure restriction valve to a motorcycle anti-lock brake system(ABS). In the conventional anti-lock brake system of automobiles, slip ratio as a control variable is actively controlled, which requires wheel speed sensors, ECU, and a pressure modulator. In the ABS valve that has been developed for use in motorcycles, however, the brake pressure that is close to the wheel locking pressure is preset by simple exercises and then the valve just allows to pass the wheel locking pressure and cutoff the remaining pressure. Simulation studies with a single wheel braking dynamics and lumped chassis model show that the pressure restriction valve has basic ABS functions as well as some robustness properties for the uncertain load and road conditions as well as various initial braking speeds. Field tests also show that the pressure restriction valve avoids the wheel locking effectively.

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Stress Analysis in the Elastic-Plastic Analysis of Railway Wheels

  • Ashofteh, Roya Sadat;Mohammadnia, Ali
    • International Journal of Railway
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    • v.7 no.1
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    • pp.1-7
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    • 2014
  • Fatigue and wear in wheels is often due to the forces and loading. These certainly have fundamental effects on reducing the wheel life and increasing the costs related to repairing and maintenance. Modeling and stress analysis of a wheel sample existing in the Iranian fleet have been performed in its contact with U33 and UIC60 rails. The results have been reviewed and analyzed in elastic and elastic-plastic phase and under static (railcar weight) and quasi static loads. Moreover, effects of wheel diameter, axle load, wheel material, rail type are analyzed.

Analysis of Acceleration Performance Improvement for Electric Vehicle Using 2-Speed Transmission (2단변속기를 사용한 전기차의 가속성능 향상 분석)

  • Kim, Jeong-Min
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.4
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    • pp.84-90
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    • 2022
  • In this study, the acceleration performance improvement was analyzed for a 2-speed transmission applied EV. An EV simulator was developed to analyze the EV acceleration performance. The EV simulator includes a load transfer model between the front and rear. Thus, the EV simulator can analyze the acceleration performance difference between the front-and rear-wheel drive EVs. From the simulation results, it is deduced that the acceleration performance can be improved by 7.96% for the front-wheel drive EV and 16.10% for the rear-wheel drive EV. The 2-speed transmission can improve the acceleration performance without decreasing its maximum velocity. Moreover, the 2-speed transmission can improve the acceleration performance of the rear wheel drive more than that of the front-wheel drive EV.

Structural Design and Evaluation of Six-component Wheel Dynamometer (6축 휠 동력계의 구조설계 및 평가)

  • Kim, Man Gee;Joo, Jin Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.1
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    • pp.53-63
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    • 2016
  • Wheel dynamometers are used to measure dynamic load that is conveyed from the road to a vehicle while driving. In this paper, two types of six-component wheel dynamometers utilizing shear deformation and bending deformation were designed and evaluated. Prior to designing the shear and bending type wheel dynamometers, the shear and bending deformation behaviors of the basic structure of the wheel dynamometer itself were analyzed using finite element analysis. Strain analysis was performed repeatedly in order to obtain a similar output sensing strain for each load component. The design was modified with a bridge circuit in order to minimize coupling strain. The results indicated that the shear type dynamometer was expected to obtain stable characteristics due to uniform strain distribution while the bending type dynamometer was expected to obtain high-quality sensitivity performance due to consistent output sensitivity.