• Title/Summary/Keyword: Wheel life

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Determination of Diamond Wheel Life in Ceramic Grinding (세라믹재 연삭시 다이아몬드 휠의 수명 판정)

  • 임홍섭;유봉환;공재향;김홍원
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.13 no.1
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    • pp.16-21
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    • 2004
  • In order to investigate the characteristics of diamond wheel grinding of ceramic materials, grinding resistance, surface roughness of ground surface and image of grinding wheel were acquired using experimental method. Through the experiments, this makes it possible to observe grinding wheel behavior by grinding resistance, surface roughness and cutting edge ratio. In case of $Al_2O_3$, cutting edge ratio is bigger than that of $ZrO_2$ and $Si_3N_4$. That's because $Al_2O_3$ has a characteristic of low fracture toughness and bending stress.

A Study on the Determination of Diamond Wheel Life in Ceramic Grinding (세라믹 연삭에서 다이아몬드 휠의 수명 판정에 관한 연구)

  • 임홍섭;유봉환;소의열;이근상;사승윤
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.10a
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    • pp.308-313
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    • 2002
  • In order to investigate the characteristics of grinding and diamond wheel grinding ceramic materials, grinding resistance, surface roughness of worked surface and image of grinding wheel were acquired using experimental method. Through the experiments, this makes it possible to observe grinding wheel behavior by grinding resistance, surface roughness and cutting edge ratio. In case of A1$_2$O$_3$, cutting edge ratio is begger than that of ZrO$_2$and Si$_3$N$_4$. That's because A1$_2$O$_3$has a characteristics of low fracture toughness and bending stress.

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Statistical Analysis on Lateral Wheel Path Distributions of 2nd and 3rd Traffic Lanes (2, 3차로 통행차량의 횡방향 이격거리에 대한 통계 분석 연구)

  • Kim, Nak-seok
    • Journal of the Society of Disaster Information
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    • v.5 no.1
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    • pp.30-44
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    • 2009
  • Asphalt concrete pavements are often destroyed within the intended design life due to the increasement in traffic volume. The most common types of asphalt concrete pavement damages are permanent deformation and fatigue cracking, and so on. In this research, characteristics of traffic loadings and lateral wheel path distributions are analyzed using the field survey on traffic flow. The obtained traffic characteristics can be used to the decision making for the maintenance policy of roads. According to the traffic lane analysis for the 2nd and 3rd lanes, inner lane vehicles tended to pass to the right side to avoid the opposite side vehicles. In addition, the outside lane vehicles were deviated to the left side to avoid passengers. It is also noted that the lateral wheel path distributions was close to the normal distribution.

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Structural Analysis on the Wheel of Railway Vehicle (철도차량의 바퀴에 대한 구조 해석)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.3
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    • pp.451-458
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    • 2012
  • This study aims at the structural analysis with fatigue according to the configuration of railway vehicle wheel. Maximum equivalent stress or deformation is shown at the lower face in contact with wheel and rail. As model B has the maximum stress or deformation which becomes lower than model A, model B is shown to have more durability than model A. Among the cases of nonuniform fatigue loads, 'SAE bracket history' with the severest change of load becomes most unstable but 'Sample history' becomes most stable. In case of 'Sample history' with the average stress of 0 to $-10^{11}$ Pa and the amplitude stress of 0 to $10^{10}$ Pa, the possibility of maximum damage becomes 3%. This stress state can be shown with 6 times more than the damage possibility of 'SAE Bracket history' or 'SAE transmission'. The structural result of this study can be effectively utilized with the design of railway vehicle wheel by prevention and durability against its damage.

Simulation of monopile-wheel hybrid foundations under eccentric lateral load in sand-over-clay

  • Zou, Xinjun;Wang, Yikang;Zhou, Mi;Zhang, Xihong
    • Geomechanics and Engineering
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    • v.28 no.6
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    • pp.585-598
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    • 2022
  • The monopile-friction wheel hybrid foundation is an innovative solution for offshore structures which are mainly subjected to large lateral eccentric load induced by winds, waves, and currents during their service life. This paper presents an extensive numerical analysis to investigate the lateral load and moment bearing performances of hybrid foundation, considering various potential influencing factors in sand-overlaying-clay soil deposits, with the complex lateral loads being simplified into a resultant lateral load acting at a certain height above the mudline. Finite element models are generated and validated against experimental data where very good agreements are obtained. The failure mechanisms of hybrid foundations under lateral loading are illustrated to demonstrate the effect of the friction wheel in the hybrid system. Parametric study shows that the load bearing performances of the hybrid foundation is significantly dependent of wheel diameter, pile embedment depth, internal friction angle of sand, loading eccentricity (distance from the load application point to the ground level), and the thickness of upper sandy layer. Simplified empirical formulae is proposed based on the numerical results to predict the corresponding lateral load and moment bearing capacities of the hybrid foundation for design application.

A Study on Dynamic Characteristic Analysis for the Industrial Monorail Vehicle (산업용 단선 궤도 차량의 주행 동특성에 관한 연구)

  • Lee Soo-Ho;Jung Il-Ho;Lee Hyung;Park Joong-Kyung;Park Tae-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.7 s.238
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    • pp.1005-1012
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    • 2005
  • An OHT(Over Head Transportation) vehicle is an example of the industrial monorail vehicle, and it is used in the automobile, semiconductor, LCD manufacturing industries. OHT vehicle is moved by main wheels and guide rollers. The major function of the main wheel is to support and drive the OHT vehicle. The roles of the guide roller is the inhibition of derailment and steering of the OHT vehicle. Since the required vehicle velocity becomes faster and the required load capacity is increased, the durability characteristics of the wheel and roller, which was made of urethane, need to be increased. So it is necessary to estimate the fatigue life cycle of the wheel and roller. In this study, OHT dynamic model was developed by using the multi body dynamic analysis program ADAMS. Wheel and roller are modeled by the 3-D surface contact module. Especially, motor cycle tire mechanics is used in the wheel contact model. The OHT dynamic model can analyze the dynamic characteristic of the OHT vehicle with various driving conditions. And the result was verified by a vehicle traveling test. As a result of this study, the developed model is expected to predict wheel dynamic load time history and makes a contribution to design of a new monorail vehicle.

Evaluation of Pre-estimation Model to the Inprocess Surface Roughness for Grinding Operations (연삭가동용 Inprocess 표면조도 예측모델의 평가)

  • 김건희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1998.03a
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    • pp.11-18
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    • 1998
  • In grinding operations, one of the most important problems is to increase efficiency of process. In order to achive this purpose, it is necessary to administer the tool life of grinding wheel and to optimize grinding conditions. Frequently dressing result in lowering the process efficiency remarkably and makes production cost high. On the other hand, grinding with a worn wheel causes the workpiece surface roughness to increase and often results in the occurrence of such troubles as chatter vibration and burning.

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Development of Environment Friendly Cold Air Grinding System (환경친화형 냉풍연삭시스템 개발)

  • Kim, J.D.;Noh, I.H.;Sung, S.H.;Kim, W.M.;Oh, S.C.;Lee, D.H.;Kwan, K.M.;Jeon, Y.H.;Kim, H.K.
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.950-955
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    • 2003
  • Recently, emerging as major tasks are grobal warming prevention, and earth environment conservation and preservation, and the resolution of environmental issues is crucial in the 21st century and needs to jointly be tackled by all nations in cooperation with each other. This research developed dry cold air grinding system, and this ensured cold effects of machine tools and dressing effects against loading phenomenon of grinding wheel, thus extending the tool life of grinding wheel.

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A Parametric Studies to the Wheel Climb Derailment on the Curved track (곡선부 주행 중 타오름 탈선의 매개변수 연구)

  • Mok, Jin-Yong;Lee, Seung-Il;Lee, Hi-Sung;Hwang, Jeong-Taek
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.72-79
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    • 2006
  • Derailment is likely to have a direct connection with human life and must be eliminated. A traveling safety evaluation method based mainly on derailment coefficient has already established. But this method is very difficult because Derailment is caused by multiple factors. To evaluate the derailment factor of running train that runs on the curved track, we make use of mechanism that wheel loads and lateral forces were affected by track and rolling stock parameter. In this paper, deal with a search on the parameter and derailment factor. According to results of computer simulation value of Q/P, running safety is connected with operation velocity, curve radius, cant, track irregularity, suspension stiffness and static wheel load ratio, etc.

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