• Title/Summary/Keyword: Wheel Loader

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Cabin Noise Reduction of wheel Loader through the Shape Optimization of Tail-Pipe (테일 파이프 형상 개선을 통한 휠로더 캐빈 소음 저감 연구)

  • Ko, Kyung-Eun;Joo, Won-Ho;Kim, Dong-Hae;Bae, Jong-Gug
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.686-689
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    • 2006
  • In a wheel loader, the tail-pipe is installed at the exhaust tube of muffler for the reduction of exhaust noise and the cooling of engine room however, the cabin noise level can be largely increased due to the tail-pipe. In this paper, to grasp and reduce the cabin noise, a series of noise and vibration tests were carried out in addition to numerical simulations. As a result, the transmission path of exhaust noise toward the cabin was exactly identified and the improved shape of tail pipe, that can reduce the cabin noise, was derived through various numerical simulations and real tests.

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Cabin Noise Reduction of Wheel Loader through the Shape Optimization of Tail-Pipe (테일 파이프 형상 개선을 통한 휠로더 캐빈 소음 저감 연구)

  • Ko, Kyung-Eun;Joo, Won-Ho;Kim, Dong-Hae;Bae, Jong-Gug
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.12 s.117
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    • pp.1238-1243
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    • 2006
  • In a wheel loader, the tail-pipe is installed at the exhaust tube of muffler for the reduction of exhaust noise and the cooling of engine room, however, the cabin noise level can be largely increased due to the tail-pipe. In this paper, to grasp and reduce the cabin noise, a series of noise and vibration tests were carried out in addition to numerical simulations. As a result, the transmission path of exhaust noise toward the cabin was exactly identified and the improved shape of tail pipe, that can reduce the cabin noise, was derived through various numerical simulations and real tests.

The Characteristic Analysis of the Load-sensitive Hydraulic Control System for Closed Center Type of a Wheel Loader (휠 로더용 폐회로형 부하 감응 유압 제어 시스템의 특성 해석)

  • Lee, Seung-Hyun;Song, Chang-Seop;Chung, Chun-Kuk
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.9
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    • pp.934-942
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    • 2007
  • In this study, the characteristics of the load-sensitive hydraulic control system for closed center type of a wheel loader were analyzed using developed analysis program based on Amesim tool. From the parametric analysis, the effects of each factor were revealed. Through the simulation with varying parameters, the system parameter effects on the controllable region and the pump pressure and load pressure variations were studied. The results were compared with the experimental ones. The results and discussions of the present paper could aid in the design of a load-sensitive hydraulic control system for closed center type.

Development of an Automatic Transmission Simulator for a Wheel Loader (휠로더 자동변속기 시뮬레이터 개발)

  • Jung, G.H.;Shin, S.H.;Lee, S.I.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.4 no.2
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    • pp.7-20
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    • 2007
  • TCU is a shift controller far automatic transmission of which major functions are to determine the shift point and manage the shifting process based on the various input signals. As the recent digital control technologies advance, it plays a key-role to improve a transmission performance and its algorithm becomes more complicated. This paper describes the development of transmission simulator fur wheel loader that enables a TCU for normal stand-alone operation by the real-time emulation of TCU interface signals. It can be utilized for the analysis of shift control algorithm implemented in a commercial TCU as well as for the development of brand new TCU.

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A study on the fatigue fracture of engine valve cover bolt for a wheel loader (휠로더 엔진 밸브 커버 볼트의 파손 원인 규명 및 개선)

  • Lee, Kun-Hee;Joo, Won-Ho;Kim, Dong-Hae;Bae, Jong-Gug
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.05a
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    • pp.1218-1222
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    • 2006
  • The bolts fixing the valve cover to the engine were often reported to be failed in a wheel loader model. Recently this failures were continually repeated in the specified equipment. In order to identify the fatigue fractures of the bolts, various vibration tests were carried out. From these tests, it was found out that the failure was due to the resonance between the excitation force of engine and the transverse mode of engine valve cover. So, the several modifications for the bolts were considered to avoid the resonance. Finally, the bolt failure problem was clearly resolved.

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Design Parameter Analysis of the Proportional Control Valve for Wheel-Loader Automatic Transmission (휠로더 자동변속기용 비례 제어 밸브의 설계 특성 해석)

  • Park, Young-Jun;O, Joo-Young;Yun, Ung-Kwon;Lee, Guen-Ho
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.5
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    • pp.27-35
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    • 2010
  • A loader used for uploading materials into truck is a kind of construction equipment. Mainly, a wheel loader is applied to construction work. Recently, an automatic transmission for the wheel loader is used to help drivers get the repetitive works done comfortably. It is composed of geartrain, clutch pack, hydraulic control system and TCU. Especially, a high-performance proportional control valve and its control algorithm is demanded to achieve the shift quality during a change of speed. In this paper, the commercial package program was used in order to justify model of the proportional control valve and simulate it. Steady-state and dynamic characteristics of PCV were analyzed to classify attractive forces and hydraulic control characteristics. This model also was verified the validity compared to the experimental result. Using the developed model, performances of PCV were predicted as studying design parameters.

Endurance Life of Taper Roller Bearing for Wheel Loader Axles (휠 로더 차축 테이퍼 롤러 베어링의 내구수명)

  • Yoo, Dae Won;Lee, Jai Hak
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.11
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    • pp.1323-1330
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    • 2013
  • A wheel loader is a type of construction machinery that is capable of performing a variety of tasks, and demands on its functional diversity and structural reliability are growing. A wheel bearing is one of the core components that determine the life of the loader; taper roller bearings are commonly used for this purpose. The lifetime of a bearing is typically calculated based only on its load and revolution speed. The initial preload of a taper roller bearing is a critical factor that directly affects its endurance life. In this study, the relations between the endurance life and preload characteristics including the amount of preload according to the weight, rotational speed, and thermal modification applied to tapered roller bearings are presented. When the temperature is $100^{\circ}C$, an excessive preload condition is expected compared with that at room temperature, and the durable life decreases by 20.3 %.

Optimization of Parallel Lift of a Wheel Loader Through Analysis of Working Characteristics of Links (휠로더의 작업장치 링크 특성 분석을 통한 수평 인양 최적화)

  • Park, Hyun Gyu;Jang, Jin Seok;Yoo, Wan Suk;Kim, Min Seok;Lee, Hee Jong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.4
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    • pp.389-395
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    • 2016
  • Wheel loaders are utilized not only on construction sites, but also for general purposes, such as manufacturing and transportation. Therefore, during the basic design stage of this type of working device equipment, the designer should consider specifications as well as working performance. In this research, a characteristic analysis program was developed for use in the basic design stage of construction equipment using multibody dynamics analysis. In addition, through the optimization of its links, improvements to the lifting capability of a Z-bar-linkage-type wheel loader were suggested. Using the developed program and process, it is possible to reduce the time required for the basic design of the working device.

Experimental Study for Construction Equipment's Cabin Noise Control (건설장비 캐빈 저소음화를 위한 시험적 연구)

  • Lee, Tae-Kyoung;Joo, Won-Ho;Bae, Jong-Gug
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.19 no.8
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    • pp.802-808
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    • 2009
  • In this paper, the experimental study on the identification of noise sources and noise transmission paths was carried out for the cabin noise control of construction equipment. In order to investigate noise and vibration characteristics of cabin structure, sound absorption, transmission, and radiation tests were performed using cabin assembly models. The noise/vibration source levels were obtained from the real cabins of wheel loader and excavator. Using transfer functions of cabins and real cabins' source data, cabin noise was decomposed into airborne and structureborne noise transmissions. Finally noise sources and major transmission paths were successfully identified for wheel loader and excavator's cabins.