• 제목/요약/키워드: Wheel Damage

검색결과 137건 처리시간 0.023초

자동차 휠의 종류별 피로 내구성 해석 (Fatigue Durability Analysis due to the Classes of Automotive Wheels)

  • 한문식;조재웅
    • 한국자동차공학회논문집
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    • 제22권6호
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    • pp.68-74
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    • 2014
  • This study analyzes structural stress and fatigue about three types of automotive wheels. As maximum equivalent stresses at 1, 2 and 3 types become lower than the yield stress of material and deformations become minute, theses types are thought be safe on durability. Type 2 model has the most fatigue life among three kinds of types and the rest of models with fatigue lives are shown in the order of type 1 and 3. As the most fatigue frequency of type 2 model happens at the state of average stress and amplitude stress on the stress range narrower than type 1 or 3, type 2 model becomes most stable. In case of type 2 with the state near the average stress of 0 MPa and the amplitude stress of 300MPa, the possibility of maximum damage becomes 30%. This stress state can be shown as the most damage possibility. These study results can be effectively utilized with the design on automotive wheel by anticipating and investigating prevention and durability against its damage.

전륜 조향용 전기식 작동기 피로수명 평가 (Evaluation of Fatigue Life of Electro-Mechanical Actuator for Front Wheel Steering)

  • 김영철;김현기;김동협;김상우
    • 항공우주시스템공학회지
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    • 제17권4호
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    • pp.126-132
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    • 2023
  • 최근 항공분야에서는 온실가스 배출 저감을 위한 친환경 기술이 강조되면서 전기를 주동력원으로 기계적인 직진, 회전 운동을 제어하는 전기식 작동기의 다양한 연구가 진행되고 있다. 본 연구에서는 단일통로 항공기 전륜조향용 전기식 작동기의 피로수명을 평가하였다. 구조해석을 통해 작동기의 취약부위들을 선정하여 이들에 대한 단위하중 응력표를 구축하였고, 각 하중 프로파일에 대한 대표응력을 계산하였다. 또한 낙수계수법으로 대표응력 그룹의 개별 프로파일을 추출하고, 이를 소재의 S-N 선도에 적용하여 개별 프로파일에 대한 손상을 계산하였다. 최종적으로 손상누적법칙으로 취약 부위들에서의 총 손상을 산출하였고, 단일통로 항공기 전륜조향용 전기식 작동기의 취약 부위들에 대한 피로수명을 평가하였다.

초기 잔류응력과 접촉표면 제거가 접촉피로수명에 미치는 영향 (Effect of Metal Removal and Initial Residual Stress on Contact Fatigue Life)

  • 허현무;구병춘;최재붕;김영진;서정원
    • 대한기계학회논문집A
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    • 제29권2호
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    • pp.341-349
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    • 2005
  • Damage often occurs on the surface of railway wheel by wheel-rail contact fatigue. It should be removed before reaching wheel failure, because wheel failure can cause derailment with loss of life and property. The increase or decrease of the contact fatigue life by the metal removal of the contact surface were shown by many researchers, but it has not explained precisely why fatigue life increases or decreases. In this study, the effect of metal removal depth on the contact fatigue life for railway wheel has been evaluated by applying finite element analysis. It has been revealed that the residual stress and the plastic flow are the main factors determining the fatigue life. The railway wheel has the initial residual stress formed during the manufacturing process, and the residual stress is changed by thermal stress induced by braking. It has been found that the initial residual stress determines the amount of metal removal depth. Also, the effects of the initial residual stress and metal removal on the contact fatigue lift has been estimated, and an equation is proposed to decide the optimal metal removal depth for maximizing the contact fatigue life.

차륜 답면의 열손상에 대한 잔류응력 평가 (Evaluation of Residual Stress for Thermal Damage of Railway Wheel Tread)

  • 권석진;서정원;이동형;함영삼
    • 한국정밀공학회지
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    • 제28권5호
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    • pp.537-542
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    • 2011
  • The thermo-mechanical interaction between brake block and wheel tread during braking has been found to cause thermal crack on the wheel tread. Due to thermal expansion of the rim material, the thermal cracks will protrude from the wheel tread and be more exposed to wear during the wheel/block contact than the rest of the tread surface. The wheel rim is in residual compression stress when is new. After service running, the region in the tread has reversed to tension. This condition can lead to the formation and growth of thermal cracks in the rim which can ultimately lead to premature failure of wheel. In the present paper, the thermal cracks of railway wheel, one of severe damages on the wheel tread, were evaluated to understand the safety of railway wheel in running condition. The residual stresses for damaged wheel which are applied to tread brake are investigated. Mainly X-ray diffusion method is used. Under the condition of concurrent loading of continuous rolling contact with rails and cyclic frictional heat from brake blocks, the reduction of residual stress is found to correlate well with the thermal crack initiation.

실리콘 웨이퍼 연삭 가공의 기구학적 모델링과 해석 (Kinematic Modeling and Analysis of Silicon Wafer Grinding Process)

  • 김상철;이상직;정해도
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.42-45
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    • 2002
  • General wheel mark in mono-crystalline silicon wafer finding is able to be expected because it depends on radius ratio and angular velocity ratio of wafer and wheel. The pattern is predominantly determined by the contour of abrasive grits resulting from a relative motion. Although such a wheel mark is made uniform pattern if the process parameters are fixed, sub-surface defect is expected to be distributed non-uniformly because of characteristic of mono-crystalline silicon wafer that has diamond cubic crystal. Consequently it is considered that this phenomenon affects the following process. This paper focused on kinematic analysis of wafer grinding process and simulation program was developed to verify the effect of process variables on wheel mark. And finally, we were able to predict sub-surface defect distribution that considered characteristic of mono-crystalline silicon wafer

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수차형 유회수기의 개발 (Development of Water Wheel Type Oil Skimmer)

  • 노준혁;박안진;강상훈;이영식;김종현;윤범상
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2000년도 추계학술대회 논문집
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    • pp.123-128
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    • 2000
  • The ocean is now increasingly suffering from pollution mainly caused by oil spill accidents roil increasing marine transportation. It cause not only the deterioration of ocean resources but also critical damage on the ocean ecosystem. Present study is an experimental one for the development of the oil skimmer which can collect spilled-oil actively and effectively from the sea surface. As an effort of achieving it, a new type of water wheel attached nil skimmer was devised, based upon the concept of orifice. The shapes of the water wheel, blades and oil storing tank are found to be very important factors on the oil skimming performance through systematic experimental analysis. Real oil recovery test was also carried out in square tank using the oil skimmer with their optimal shapes. Quite satisfactory result are obtained from the test which showed 99% and 98% recovery rates for light oil and heavy oil in still water condition, respectively.

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견인력과 접촉표면 제거가 접촉피로수명에 미치는 영향 (Effect of Metal Removal and Traction Force on Contact Fatigue Life)

  • 서정원;허현무;최재붕;김영진
    • 대한기계학회논문집A
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    • 제29권10호
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    • pp.1384-1391
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    • 2005
  • Damage often occurs on the surface of railway wheels due to wheel-rail contact fatigue. It should be removed before reaching wheel failure, because wheel failure can cause derailment with loss of life and property. The increase or decrease of the contact fatigue lift by the metal removal of the contact surface were investigated by many researchers, but they have not considered initial residual stress and traction force. The railway wheel has the initial residual stress formed during the manufacturing process, and the residual stress is changed by thermal stress induced by braking. The traction force and residual stress are operated on wheels of locomotive and electric motor vehicle. In this study, the effect of metal removal depth on the contact fatigue life for a railway wheel has been evaluated by applying lolling contact fatigue test. The effect of the traction force and metal removal on the contact fatigue life has been estimated by finite element analysis. It has been found that the initial residual stress determines the amount of metal removal depth if the traction coefficient is less than 0.15. If the traction coefficient is greater than 0.2, however, the amount of metal removal depth is independent on the intial residual stress.

원통연삭시 휠속도 변화의 패턴인식을 이용한 채터감시에 관한 연구 (A Study on the Monitoring of Chatter Vibration Using Pattern Recognition in the Plunge Grinding)

  • 이종열;송지복;곽재섭
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 추계학술대회 논문집
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    • pp.28-32
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    • 1995
  • Bacause the chatter vibration is a main factor to damage on the quality and integrity, The cure is required peticurity in cykinderical plunge grinding. The chatter vibration relatied with wheel speed, workpiece and infeed rate. Therefore, we expressed more credible normal signal and chatter signal Pattern in accrdiance with wheel speed and acquired RMS signal of the accelerrometer. In thos study, after finding the chatter pattern, we applied two parameters, standard deviation and Kurtosis, to Neural Network.

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손상역학에 의한 레일의 구름접촉피로 연구 (A Study on Rolling Contact Fatigue of Rail by Damage Mechanics)

  • 강성수
    • Journal of Advanced Marine Engineering and Technology
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    • 제32권6호
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    • pp.931-937
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    • 2008
  • The rail/wheel rolling contact affects the microstructure in the surface layer of rail. Recently. continuum damage mechanics allows us to describe the microprocesses involved during the straining of materials and structures at the macroscale. Elastic and plastic strains. the corresponding hardening effects are generally accepted to be represented by global continuum variables. The purpose of continuum damage mechanics is to introduce the possibility of describing the coupling effects between damage processes and the stress-strain behavior of materials. In this study. the continuum damage mechanics caused by elastic deformation was briefly introduced and applied to the fatigue damage of the rails under the condition of cyclic loading. The material parameter for damage analysis was first determined so that it could reproduce the life span under the compressive loading in the vicinity of fatigue limit. Some numerical studies have been conducted to show the validity of the present computational mechanics analysis.

비노출 방수층의 윤하중 시험 및 평가방법 개발에 관한 실험적 연구 (A Study on the Development of the Wheel Tracking Test and Evaluation Method on Blind Type of Waterproofing Layer)

  • 송제영;엄덕준;곽규성;오상근
    • 한국건축시공학회지
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    • 제6권1호
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    • pp.67-72
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    • 2006
  • There are a lot of problem about waterproofing membrane coating for concrete deck of bridge and waterproofing sheets for concrete of deck of bridge because it couldn't confirm waterproofing's defeat after construction. These problems make a waterproofing material damage and condrete deck of bridge damage. So It needs a lot of money for repair work and reinforcement work. Therefor the structure slab of using waterproofing material protect invasion of water. Also, Concrete deck of bridge need a endurance permeability for the reduction repair payment. In this study, An experimental study on the quality standardization test method waterproofing layer on working of live load.