• 제목/요약/키워드: Welding zone

검색결과 878건 처리시간 0.023초

Nd:YAG 레이저를 이용한 비정질재료의 심(seam) 용접 (Seam Welding of Amorphous Metal with Nd:YAG laser)

  • 이건상
    • 한국레이저가공학회지
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    • 제3권2호
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    • pp.45-51
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    • 2000
  • In this paper, the possibilities and the limits of the laser seam welding were studied to utilize the advantageous properties of amorphous metal foils. For the conventional welding method, the high heat transfer makes the crystallized zone of the work material unavoidable. The laser is able to weld the amorphous metal without a crystallized zone, because heat transfer is limited within a very small restricted volume. The crystallized zone is restricted in the neighbor of welding spot and not in the melting area. This can be proved directly by the etching and indirectly by the tensile shear test, micro hardness test and bending test. The overlapping of welding bead could form the formation of wider and thicker amorphous zone.

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지르칼로이-4 피복관을 이용한 레이저용접성 연구 (A Study on the Laser Beam Weldability Using Zircaloy-4 Cladding Tube)

  • 박진석;김동균;김상태;양명승;김수성;이정원
    • Journal of Welding and Joining
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    • 제20권6호
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    • pp.72-72
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    • 2002
  • Corrosion and tensile properties of zircaloy-4 cladding tube having a laser welding part in elevated temperature are studied to present the criterion of quality evaluation in nuclear reactor and find the scientific basis of SCC, with laser welding method using by coupling up cladding tube to end cap. In the result of tensile test(400℃), the fracture is not happened in the welding part but base metal and the result of corrosion test(400℃ 1500psi steam), corrosion rate of the molten zone and PMZ is a little higher than the other zone.

2024 알루미늄의 마찰용접에 관한 연구 (A study on friction welding of 2024 aluminium)

  • 송오성;강춘식
    • Journal of Welding and Joining
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    • 제8권3호
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    • pp.24-30
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    • 1990
  • 2024 Aluminium was welded by domestic manufactured continuous type friction welder. The problems and optimum condition were studied in 2024 Al-2024 Al cases. Mechanical tests and microstructure analysis were studeid. Interfacial temperature of welding was predicted by FDM. The obtained results are as follows: 1) In case of Al-Al, the optimum condition range was wide. 2) At the boundary zone, fine recrystallized zone was not harmful to the mechanical property and no growth of precipitation was observed. 3) In case of Al-Al, temperature gradient can be predictedby FDM and heat input can be taken as weld parameter.

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하이브리드 용접과 레이저 용접에 의한 세립강 용접부의 미세조직변화에 관한 연구 (Microstructure Evolution of UFG Steel Weld by Hybrid and Laser Welding)

  • 동현우;이목영;안용식
    • 동력기계공학회지
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    • 제14권3호
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    • pp.58-63
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    • 2010
  • A laser beam welding and an electric arc welding were combined, and the positive points of each welding method are drawn such as high speed, low thermal load, deep penetration, and high productivity. The fiber laser-MIG conjugated welding. namely the hybrid welding has been studied mainly for the automation industry of a pipeline welding. In this study, the MIG welding was combined with a fiber laser welding to make up the hybrid welding. The weld shapes, microstructures and mechanical properties for weld zones after the hybrid welding or only fiber laser welding were investigated on the 700 MPa grade Ultra Fine Grained(UFG) high strength steel. The amount of acicular ferrite in weld metals and HAZ(heat affected zone) was observed larger after hybrid welding compared with after only laser welding. The Vickers hardness of the top area of the fusion zone after fiber laser welding was higher compared with after hybrid welding.

완전 용입 십자형 필릿용접부에서 피로파괴특성과 피로수명에 관한 연구 (A Study on Characteristics of Fatigue Failure and Fatigue Life in Full Penetrated Cruciform Fillet Weld Zone)

  • 이용복
    • 한국가스학회지
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    • 제16권4호
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    • pp.16-22
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    • 2012
  • 용접기술의 발달과 더불어 기계, 교량, 선박 그리고 가스설비 등의 제작공정을 위하여 용접의 이용이 증가하고 있다. 따라서 그들의 용접 구조물 제작을 위하여 높은 생산성과 안전설계를 고려하는 용접 법을 개발하는 것이 요구되고 있다. 본 연구에서는 재료 두께, 용접층수, 하중 방향 그리고 토우부의 노치 반경과 관련하여 완전 용입 십자형 필릿 용접부의 피로강도 및 피로수명의 특성에 대하여 기초적으로 고찰하였다. 대부분의 피로파괴는 십자형 필릿 용접의 토우부에서 발생하였다. 피로강도 및 피로수명은 토우 부의 노치 반경과 플랭크 각에 의한 응력집중의 영향을 받고 있다. 토우부의 금속이 다층 용접에 의하여 어닐링 되고 확산 되었으며 그 결과 침상 페라이트 조직이 형성되어 피로강도와 피로수명을 향상시켰다.

오스테나이트계 304 스테인리스강의 Nd:YAG 레이저 맞대기 용접특성 (Butt Welding Characteristics of Austenitic 304 Stainless Steel Using a Continuous Wave Nd:YAG Laser Beam)

  • 유영태;오용석;신호준;임기건
    • 대한기계학회논문집A
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    • 제28권2호
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    • pp.165-173
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    • 2004
  • Laser beam welding is increasingly being used in welding of structural steels. The laser welding process is one of the most advanced manufacturing technologies owing to its high speed and deep penetration. The thermal cycles associated with laser welding are generally much faster than those involved in conventional arc welding processes, leading to a rather small weld zone. Experiments are performed for 304 stainless steel plates changing several process parameters such as laser power, welding speed, shielding gas flow rate, presence of surface pollution, with fixed or variable gap and misalignment between the similar and dissimilar plates, etc. The following conclusions can be drawn that laser power and welding speed have a pronounced effect on size and shape of the fusion zone. Increase in welding speed resulted in an increase in weld depth/ aspect ratio and hence a decrease in the fusion zone size. The penetration depth increased with the increase in laser power.

국부 취화부와 용접 잔류응력 효과를 고려한 원자로 출구노즐 용접부의 피로강도 평가 (Fatigue Assessment of Reactor Vessel Outlet Nozzle Weld Considering the LBZ and Welding Residual Stress Effect)

  • 이세환
    • Journal of Welding and Joining
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    • 제24권2호
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    • pp.48-56
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    • 2006
  • The fatigue strength of the welds is affected by such factors as the weld geometry, microstructures, tensile properties and residual stresses caused by fabrication. It is very important to evaluate the structural integrity of the welds in nuclear power plant because the weldment undergoes the most of damage and failure mechanisms. In this study, the fatigue assessments for a reactor vessel outlet nozzle with the weldment to the piping system are performed considering the welding residual stresses as well as the effect of local brittle zone in the vicinity of the weld fusion line. The analytical approaches employed are the microstructure and mechanical properties prediction by semi-analytical method, the thermal and stress analysis including the welding residual stress analysis by finite element method, the fatigue life assessment by following the ASME Code rules. The calculated results of cumulative usage factors(CUF) are compared for cases of the elastic and elasto-plastic analysis, and with or without residual stress and local brittle zone effects, respectively. Finally, the fatigue life of reactor vessel outlet nozzle weld is slightly affected by the local brittle zone and welding residual stresses.

가스텅스텐아크 용접한 클래드(A4045/A3003) 알루미늄 합금의 기계적성질 및 미세조직 (Microstructure and Mechanical Properties of Clad(A4045/A3003) Al Alloy by Gas Tungsten Arc Welding)

  • 김기빈;국진선;윤동주;김병일;이일천
    • Journal of Welding and Joining
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    • 제26권4호
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    • pp.73-78
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    • 2008
  • In this paper, research was the variation of microstructure and mechanical properties of clad(A4045/A3003) Al alloy sheet by gas tungsten arc welding. Tensile properties of the gas tungsten arc welding joint decreased because of the softened heat affected zone(HAZ). The hardness of HAZ was lower than that of base metal, because relieved the work hardening effect of the welding heat. Hardness distribution of the weld zone with the base metal appears similarly, but the hardness of HAZ decreased remarkably. The microstructure in the weld zone of A4045 clad layer was formed a coarse columner grains of Si-rich. In the case of large weld heat input, the Si of the A4045 were diffused and until A3003 weld zone they decreased the strength.

중탄소강과 오스테나이트계 스테인레스강의 Nd:YAG 레이저의이종금속 용접 (Dissimilar Metal Welding of Nd:YAG Laser of Austenitic Stainless Steel and Medium Carbon Steel)

  • 신호준;유영태;안동규;임기건;신병헌
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1560-1565
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    • 2005
  • Laser beam welding is increasingly being used in welding of structural steels. The laser welding process is one of the most advanced manufacturing technologies owing to its high speed and deep penetration. The thermal cycles associated with laser welding are generally much faster than those involved in conventional arc welding processes, leading to a rather small weld zone. Experiments are performed for 304 stainless steel plates changing several process parameters such as laser power, welding speed, shielding gas flow rate, presence of surface pollution, with fixed or variable gap and misalignment between the similar and dissimilar plates, etc. The following conclusions can be drawn that laser power and welding speed have a pronounced effect on size and shape of the fusion zone. Increase in welding speed resulted in an increase in weld depth/ aspect ratio and hence a decrease in the fusion zone size. The penetration depth increased with the increase in laser power.

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