• Title/Summary/Keyword: Welding distortion

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A Study on the Characteristic of Stress Behavior of Topside Weldment Welded after Launching (진수후 데크 topside 용접부의 응력 거동 특성에 관한 연구)

  • Lee, Dong-Ju;Shin, Sang-Beom
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.58-58
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    • 2010
  • The purpose of this study is to evaluate the structural safety at the topside weldment of hull structure, which was welded after launching. For it, the variations of residual stress and distortion at the topside weldment with loading conditions such as hull girder hogging bending moment after launching and free initial loading state was evaluated by using FEA. And the maximum stress range at the weldment under design loads specified by classification society was evaluated by FEA. In this case, the residual stress and welding distortion at the topside weldment was assumed to be initial imperfection. In accordance with FEA results, regardless of initial loading condition, tensile residual stress was found. However, the residual stress and welding distortion at the topside weldment produced under hogging condition was less than those of topside weldment under free loading state. That is, the amount of residual stress at the topside weldment decreased with an increase in the amount of tension load caused by hogging condition. It was because the compressive thermal strain at the topside weldment produced during welding was reduced by tensile load. However, the maximum stress range at the topside weldment under maximum hull girder bending moment was almost similar regardless of initial loading condition. So, if the problem related to the soundness of weldment is not introduced by initial load, the effect of initial loading condition during welding on fatigue strength of topside weldment could be negligible.

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FIT OF IMPLANT FRAMEWORKS FABRICATED BY ONE-PIECE CASTING, LASER WELDING, SOLDERING, AND ELECTRIC DISCHARGE MACHINING (일체주조법, 레이저용접법, 납착법, 방전가공법에 의해 제작된 임플란트 보철물의 적합도에 관한 연구)

  • Seol, Young-Hoon;Jeong, Chang-Mo;Jeon, Young-Chan;Kang, Sung-Won
    • The Journal of Korean Academy of Prosthodontics
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    • v.40 no.2
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    • pp.156-171
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    • 2002
  • The purpose of this study was to measure and compare the strains produced by screw-tightening implant frameworks fabricated by aye different fabrication methods; (1) one-piece cast using plastic sleeve, (2) one-piece cast using gold cylinder, (3) laser welding, (4) soldering, and (5) electrical discharge machining, and also to measure and compare the strains produced when the order of screw tightening was changed A research model incorporating eighteen strain gages was made to measure the fit of implant frameworks in three dimensions. Three implants aligned in an arc were fixed on the top ends of the L-shape aluminum bars of the research model, and standard abutments were joined to the implants with abutment screws. Five types of implant framework were placed on the abutments and screwed by a torque wrench using 10 Ncm. Under the conditions of this study, the following conclusions were drawn: 1. The electrical discharge machining group showed the smallest magnitude of strain, followed by the soldering group, the laser welding group, the one-piece cast group using gold cylinder, and the one-piece cast group using plastic sleeve. However, among the magnitude of strain for the remaining groups except the electrical discharge machining group, there were not significant differences. 2. When the order of screw tightening was changed, there were not significant differences in the magnitude of strain. 3. In comparison with the electrical discharge machining group, the laser welding group and the one-piece cast groups showed greater horizontal distortion and the soldering group showed greater horizontal and vertical distortion.

A Study on the Distortion Caused by Spot Heating with Air Cooling

  • Shin S. B.;Youn J. G.
    • International Journal of Korean Welding Society
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    • v.5 no.1
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    • pp.35-43
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    • 2005
  • This paper deals with the optimum condition for spot heating to correct the thin buckled panel caused by welding. Heat input models for each flame torch tip (500, 800, 2000) with standoff were establish using FEA to evaluate the temperature distribution of the heated plate and verified by experiment. With the heat input models developed for each torch tip, the effect of heating variables including ramp ratio(R) and standoff on the radial shrinkage and angular distortion was identified using FEA. Based on the results, the proper conditions of spot heating with air cooling were established. The amount and distribution of the radial shrinkage by spot heating were formulated as the function of heating variables and in-plane rigidity of the plate.

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POWER FACTOR CORRECTION OF CO2 WELDING MACHINE USING SINGLE-SWITCH THREE-PHASE AC/DC CONVERTER

  • Kim, Jse-Mun;Kim, Yuen-Chung;Ahn, Jung-Jun;Won, Chung-Yuen;Kim, Sei-Chan
    • Proceedings of the KIPE Conference
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    • 1998.10a
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    • pp.663-667
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    • 1998
  • This paper describes for reducing harmonic distortion on CO2 welding machine with nonlinear load characteristic using single-switch three-phase AC/DC converter. The low-order harmonic component amplitude of the phase current of single-switch three-phase discontinuous mode is calculated. Experimental results show that CO2 welding machine with single-switch three-phase AC/DC converter is effectively controlled with power factor correction for phase current during welding time.

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The Effects of Welding Length on the Angular Distortion (용접 각변형에 미치는 용접길이의 영향)

  • 박정웅;강재완;정우현
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.232-233
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    • 2004
  • 강구조물 제작 시 용접프로세스에 의해 용접부 근방에 불균일한 온도분포가 발생하여 용접변형이 발생된다. 이러한 용접변형은 좌굴강도와 피로강도를 저하시킬 뿐 아니라 구조물의 크기와 형상을 변화시켜 이를 교정하거나 수정하기 위해 추가작업을 실시해야함으로 생산성을 저하시키는 주요한 요인이 되고 있다. (중략)

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Thermal Distortion Analysis by Inconel Over-lay at Circular Moonpool Structures (인코넬 육성용접에 의한 원형 문풀구조 선체블록의 열변형해석)

  • Ha, Yun-Sok
    • Journal of the Society of Naval Architects of Korea
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    • v.49 no.4
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    • pp.304-311
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    • 2012
  • One of the main features of Drillship or FPSO is a moonpool structure. The moonpool structures have various accuracy tolerances according to their functions and targets. This study is mainly interested in roundness of a circular moonpool structure in FPSO. Because this structure needs abrasion-resistance at which bearing of machine touches on inner wall of moonpool, we should do over-lay welding widely and deeply by using Inconel weld material. But a general over-lay can cause a severe distortion at ship block structure. If we can analyze the roundness by thermal distortion under Inconel over-lay, we can establish a special erection policy by the results. In this study, we designed stress-strain curve for strain-boundary condition analysis by an elasto-plastic material property. The results made us to decide an appropriate ship-block size and policy of crane manipulation will follow for its capacity. If a structure that needs over-lay is not large, solid elements also are not a bad choice for FEM modeling. Therefore we also developed a standard of using strain-boundary method that shell elements are used as over-lay on solid element modeling.