• 제목/요약/키워드: Welding defect

검색결과 252건 처리시간 0.024초

스핀드럼 시밍부의 기계적 프레스 접합강도 향상에 관한 실험적 연구 (An Experimental study on Improvement of Mechanical Press-Joining Strength of the Spin Drum Seaming Division in Washing Machine)

  • 김의수;김병민
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.127-131
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    • 2006
  • There are being a lot of studies for achievement of high speed Dehydration, high-strength and Lightweight of washing machine in the latest washing machine business. It is essential that Press-joining Strength of Spin Drum Seaming division is improved .to attain that target. Generally, we are using Mechanical press-joining by Seaming and T.I.G (Tungsten Inert Gas) welding among part joint method. Mechanical press-joining method that is mainly using for Stainless Steel (STS430) Drum have lots of merit that consumption of energy is low more than welding and production costs cut down and generation of the corrosion is solved by removing weld zone defect and materials having different properties are enable to join without special equipment. But, it is difficult to realize joint strength required at high speed operation because joint strength of mechanical press-joining method is low remarkably in comparison with welding. Also, there are a lot of analysis difficulties and very limited research is under way due to the dynamic factor such as multistage plastic working, elastic recovery, residual stress etc. The results of this study show optimal joining condition for mechanical press-joining by performing lots of tensile joining strength test with various specimen under multi-change of important design factor such as seaming width, bead area and bead depth etc.

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전자전단 간섭법을 이용한 플랜지 용접부 내부 결함 측정에 관한 연구 (A Study on the Measurement of the Internal Crack in Flange Welding Zone by Digital Shearography)

  • 김정필;강영준;박상규
    • 한국정밀공학회지
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    • 제26권1호
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    • pp.97-104
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    • 2009
  • There is a many kinds with nondestructive testing such as RT and UT representatively. Referred before two testing methods there is a limit which is spatial such as nuclear pipe, small vessel, sealing up vessel. So a new technique needs to overcome the limit which is spatial. shearography will be able to overcome the limit which is spatial. This paper introducing shearography which was known as non-contact full-field testing method and It is an interferometric technique for measurement of surface deformation such as displacement or displacement gradient. Also, a research about internal defect of the flange welding zone was accomplished. About variation with method pressurized with the Gaseous Nitrogen. Phase map where is various were measured according to changing a sheared direction, size of crack and loaded pressure. Consequently, crack quantitatively to be detected qualitatively was measured by using shearography.

토션바재의 마찰용접에 관한 연구(II) -용접 후열처리가 마찰용접 품질에 미치는 영향- (Study on Friction Welding of Torsion Bar Material(II) - Effect of PWHT on Friction Weld Quality-)

  • 오세규;이종두
    • 한국해양공학회지
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    • 제4권2호
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    • pp.94-99
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    • 1990
  • This paper deals with investigating experimentally the effects of PWHT on the weld quality such as strength, toughness, hardness and micro-structure of the welded joints in friction welding of torsion bar material SUP9A bar to bar. The results obtained are summarized as follows; 1) It was certified that the condition of the post-weld heat treatment(PWHT) for the friction welded joints was very satisfactory because both strength and toughness of the joints were improved as almost same as those of the base metal or better by the PWHT. 2) The peak of hardness distribution of the friction welded joints can be eliminated by PWHT, resulting in being almost equalized at the weld interface, the HAZ(heat affected zone) and the base metal. 3) The micro-structure of the base meta., HAZ and weld interface(WI) of friction welded joints welded at the optimum welding condition consists of the same sorbite structure obtained by PWHT and fined sorbite at WI, resulting in increasing toughness as well as strength, and no micro structural defect has been found at the friction welded zone.

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토션바재의 마찰용접에 관한 연구(II) -용접 후열처리가 마찰용접 품질에 미치는 영향- (Study on Friction Welding of Torsion Bar Material(II) - Effect of PWHT on Friction Weld Quality-)

  • 오세규;이종두
    • 한국해양공학회지
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    • 제4권2호
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    • pp.244-244
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    • 1990
  • This paper deals with investigating experimentally the effects of PWHT on the weld quality such as strength, toughness, hardness and micro-structure of the welded joints in friction welding of torsion bar material SUP9A bar to bar. The results obtained are summarized as follows; 1) It was certified that the condition of the post-weld heat treatment(PWHT) for the friction welded joints was very satisfactory because both strength and toughness of the joints were improved as almost same as those of the base metal or better by the PWHT. 2) The peak of hardness distribution of the friction welded joints can be eliminated by PWHT, resulting in being almost equalized at the weld interface, the HAZ(heat affected zone) and the base metal. 3) The micro-structure of the base meta., HAZ and weld interface(WI) of friction welded joints welded at the optimum welding condition consists of the same sorbite structure obtained by PWHT and fined sorbite at WI, resulting in increasing toughness as well as strength, and no micro structural defect has been found at the friction welded zone.

Al 7075의 마찰교반 용접부 특성에 관한 연구 (Weldability of Al 7075 Alloy according to different tools and welding conditions by F.S.W)

  • 장석기;전정일
    • 한국마린엔지니어링학회:학술대회논문집
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    • 한국마린엔지니어링학회 2005년도 전기학술대회논문집
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    • pp.348-358
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    • 2005
  • This paper showed mechanical properties and behaviors of macrostructures for specimens welded by F.S.W according to welding conditions and tool with 6.35$mm_t$ aluminum 7075-T651alloy plate. It resulted in defect-free weld zone in case tool rotation speed was 800rpm, 1250rpm and 1600rpm respectively that transition speed was changed to 15mm/min, 61mm/min and 124mm/min with tool's pin diameter 4${\Phi}$mm and 6${\Phi}$mm. The optimum mechanical property, ultimate stress,${\sigma}_Y$=470Mpa was obtained at the condition of 124mm/min of travel speed with 800rpm of tool rotation speed using full screw type pin, shoulder dia. 20${\Phi}$mm, pin dia.6${\Phi}$mm and pin length 6mm. The full-screw type and the half-screw type pin showed the similar behaviors of weldability. It is found that the size of nugget was depended on tool transition speed and tool dimension by macrostructures of the cross section of weld zone.

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KSTAR TF Coil용 CICC 보수 용접 및 접합 (Repair Welding and Joint of KSTAR TF CICC)

  • 임병수;이상일;김정수;김동진;최정열;정우호;박현기;추용;박갑래;백설희;김기만
    • 한국초전도저온공학회:학술대회논문집
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    • 한국초전도저온공학회 2003년도 추계학술대회 논문집
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    • pp.304-306
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    • 2003
  • The KSTAR (Korea Superconducting Tokamak Advanced Research) superconducting magnet system which consists of 16 TF coils and 14 PF coils. The magnet system adopt a superconducting CICC (Cable-In-Conduit Conductor) type. The KSTAR TF CICC uses Nb$_3$Sn superconducting cable with Incoloy 908 conduit. To prepare for TF CICC jacket defect, repair welding of TF CICC is studied. And to confirm join method of TF CICC joint part, the welding method and the joint part design are also discussed.

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Experimental study on seismic performance of partial penetration welded steel beam-column connections with different fillet radii

  • Ge, Hanbin;Jia, Liang-Jiu;Kang, Lan;Suzuki, Toshimitsu
    • Steel and Composite Structures
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    • 제17권6호
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    • pp.851-865
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    • 2014
  • Full penetration welded steel moment-resisting frame (SMRF) structures with welded box sections are widely employed in steel bridges, where a large number of steel bridges have been in operation for over fifty years in Japan. Welding defects such as incomplete penetration at the beam-column connections of these existing SMRF steel bridge piers were observed during inspection. Previous experiments conducted by the authors' team indicate that gusset stiffeners (termed fillets in this study) at the beam-web-to-column-web joint of the beam-column connections may play an important role on the seismic performance of the connections. This paper aims to experimentally study the effect of the fillet radius on seismic performance of the connections with large welding defects. Four specimens with different sizes of fillet radii were loaded under quasi-static incremental cyclic loading, where different load-displacement relations and cracking behaviors were observed. The experimental results show that, as the size of the fillet radius increases, the seismic performance of the connections can be greatly improved.

알루미늄합금 6061-T6의 마찰교반용접 조건에 따른 기계적특성 및 용접부 조직평가 (Mechanical Characteristics and Microstructure on Friction Stir Welded Joints with 6061-T6 Aluminium Alloy)

  • 장석기;박종식
    • 대한기계학회논문집A
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    • 제33권7호
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    • pp.693-699
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    • 2009
  • This paper shows mechanical properties and behaviors of macro- and micro-structures on friction stir welded specimen with 6061-T6 aluminum alloy plate. It apparently results in defect-free weld zone jointed at welding conditions like the traverse speed of 267mm/min, tool rotation speed of 2500rpm, pin inserted depth of 4.5mm and tilting angle of $2^{\circ}$ with tool dimensions such as tool pin diameter of 5mm, shoulder diameter of 15mm and pin length of 4.5mm. The tensile stress ${\sigma}_T=228MPa$ and the yield point ${\sigma}Y=141MPa$ are obtained at the condition of traverse speed of 267mm/min and tool rotation speed of 2500rpm. With the constant rotation speed, the higher traverse speed become, the higher tensile stress and yielding point become. Vickers hardness for welding zone profile were also presented.

구조물의 비접촉 비파괴 검사를 위한 레이저 초음파법 적용 (A Structure Non-Contact and Non-destructive Evaluation Using Laser-Ultrasonics Application)

  • 김재열;송경석;양동조;김유홍
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2005년도 춘계학술대회 논문집
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    • pp.71-76
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    • 2005
  • The defects evaluation of the interior and the surface would be considered as vital characteristics in predicting the total life span of the steel structure. More importantly, the understandings in the interior composite of welding zone and the notifications in the presence, the formation, and the positioning of the non-metallic inclusion are necessary as well, since there were signs of relatively high defect frequency presented in the welding zone. The ultrasonic testing is a highly recommended technique chosen from among other techniques because of variety of advantages in conducting the non-destructive testing for the welding zone. However, the ultrasonic testing had technical disadvantages referred as followings; the problems due to the couplant between the PZT and the specimen, the formations that were miniature and complex, the moving subject, and the high temperature surrounding the specimen. This research was conducted to resolve the technical disadvantages of the contact ultrasonic testing by studying the non-contact ultrasonic testing where the ultrasonic waves were transferred by the laser, and revealing the specimen defects at its interior part and its surface part. The ultimate goal of this research was to develop a non-destructive evaluation applying the laser manipulated ultrasonic method for the steel structure.

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소결밀도에 따른 분말 소결금속과 탄소강의 이종금속 레이저 용접성 고찰 (The Study of Laser Weldability of two different Metal, Carbon Steel and Sintered Materials, Depends on the Sintered Density)

  • 김용;양현석;박기영;이경돈
    • 한국레이저가공학회지
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    • 제11권2호
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    • pp.8-14
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    • 2008
  • Sintered specimen which used for a blade of diamond tool was manufactured in order to verify $CO_2$ laser weldability depend on sintered temperature. Five kind of specimen were prepared and the range of temperature is from $600^{\circ}C$ to $1000^{\circ}C$ at intervals of $100^{\circ}C$. As a result of the sintered density test, the porosity rate appeared in the range of $2.1%{\sim}21.4%$. After welding, the most segments had exceeds the minimum fracture stress (600MPa, The Standard Safety of Europe) at the welding strength test except on the sintered at $600^{\circ}C$. In case of the sintered at $700^{\circ}C$, even satisfied the safety allowable stress but cannot get the good quality for bead appearance because of humping defect. In the conclusion, we could know that it showed not only relatively soundness bead but also enough welding strength when the sintered blade of diamond tool is included less than 4% of porosity rate.

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